市場調查報告書
商品編碼
1347949
全球包裝機器人市場 - 2023-2030Global Packaging Robots Market - 2023-2030 |
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全球包裝機器人市場2022年達到57億美元,預計到2030年將達到146億美元,2023-2030年預測期間年複合成長率為12.2%。
全球包裝機器人市場預計將受到機器人技術進步的推動,特別是在機器視覺和學習領域。這些創新顯著提高了各行業終端流程的效率。機器人可實現更高效的托盤堆垛,可以更輕鬆地適應不同的產品類型和配置,而無需進行大量重新編程。隨著協作機器人在運輸包裝中的使用越來越多,這種趨勢尤其明顯,因為它們的有效負載能力不斷成長。這使得中小型企業能夠將機器人技術用於生產線末端應用。
由於機器人在處理不同產品和包裝模式方面具有多功能性,相當一部分消費品包裝公司已採用機器人進行生產線末端包裝流程。大型企業發現機器人技術在這方面特別有價值。然而,根據 PMMI Business Intelligence 進行的一項調查,包裝機器人的採用成長預計在不久的將來將趨於平穩。儘管 53% 的接受調查的消費品企業目前使用機器人進行生產線末端包裝,但預計這一數位在未來五年內將保持不變。
亞太地區是包裝機器人市場最大的地區,尤其是中國,從關鍵統計數據和發展中可以看出,亞太地區已經牢固地確立了其作為包裝機器人行業主要力量的地位。在北京舉行的 2023 年世界機器人大會上,中國工業和資訊化部副部長辛國斌強調了中國在全球機器人領域取得的重大進步。
中國機器人行業收入成長顯著,到2022年將超過1700億元人民幣(233億美元)。此外,中國的主導地位體現在其工業機器人銷量上,2022年將佔全球總量的50%以上,使其成為全球最大的機器人市場。連續十年全球領先。
全球包裝機器人市場預計將受到機器人技術進步和創新的推動,製藥生產等優先考慮準確性的行業已採用基於機器人的標籤操作解決方案。這些機器人可以目視檢查傳入的瓶子,列印適當的標籤並準確粘貼,確保符合法規並最大限度地減少錯誤。
此外,用於內部運輸解決方案的自主移動機器人 (AMR) 的使用正在增加。與傳統的自動引導車輛相比,這些 AMR 適應性強、靈活且經濟高效。憑藉先進的感測器和人工智慧驅動的數據,AMR 可以在動態環境中導航,無需引導佈線或磁鐵,使其成為最佳化內部物流越來越受歡迎的選擇。
根據包裝機械製造商協會2022年機器人技術報告,包裝機器人市場正在快速成長。 2021 年,AMR 的出貨量為 82,000 台,預計到 2025 年這一數位將超過 600,000 台。AMR 因其適應性、靈活性和成本效益而比傳統 AGV 具有優勢。這些機器人可以在動態環境中導航並運輸各種物品,從原料到成品。先進感測器和人工智慧驅動數據的整合使 AMR 能夠輕鬆重新部署和導航設施,而無需引導佈線或磁鐵。
由於包裝行業各個方面對自動化和效率的需求不斷成長,全球包裝機器人市場預計將受到推動。這些機器人通常配備先進的感測器,使它們能夠檢測周圍環境的變化。例如,自動導引車 (AGV) 利用雷射雷達或電腦視覺在生產設施和倉庫中導航。檢查機器人(例如 Gecko Robotics 開發的機器人)採用鏡頭和超音波感測器來識別包裝設施內工業資產的損壞情況。
2023 年 6 月 30 日,創新和永續軟包裝解決方案的知名製造商 Mespack 推出了專為二次包裝設計的最新產品 MCP 系列。該新系列推出了與尖端機器人揀選系統無縫整合的自動美式盒機。 Mespack 專門為終端生產需求提供整合解決方案,滿足從罐頭、瓶子、膠囊和固體物品到各種類型的軟包裝等各種產品的需求。該公司的二次包裝解決方案強調永續性,特別關注符合環保實踐的紙板解決方案。
關節式機器人主要用於包裝機器人,由於其卓越的多功能性和精度而得到廣泛應用。這些機器人在各行業的標準應用中證明了自己的能力。他們的能力涵蓋材料處理、焊接、裝配和機器維護。在物料搬運中,它們可以輕鬆管理碼垛、拾放和箱式揀選等任務,利用其可擴展性來處理高負載。焊接是一種經典的工業應用,得益於其靈巧性,可以實現精確的移動和角度,從而實現無可挑剔的焊接品質。
汽車、電子、食品和飲料、製藥等行業都認知到關節式機器人的力量。他們在各個領域的適應能力和卓越能力源於其無與倫比的多才多藝。考慮自動化的企業通常會選擇關節式機器人,原因包括更高的吞吐量要求、人類操作員的安全問題以及降低成本的前景等因素。
亞馬遜推出了 Sparrow,這是一種創新的機器人系統,旨在通過在包裝前處理單個產品來簡化其履行流程,這標誌著他們在機器人技術的使用方面取得了重大進步。亞馬遜的專業專家團隊專注於自動化和效率,一直在投資機器人和先進技術,以改善其營運的各個方面。 Sparrow 代表了物品處理方面的突破,是亞馬遜倉庫中第一個能夠檢測、選擇和處理龐大庫存中的單個產品的機器人系統。
初始投資成本在塑造包裝機器人市場的動態方面起著至關重要的作用。它通常是影響公司在營運中採用機器人自動化決策的主要因素,並且可以顯著影響市場的整體成長。對於考慮實施機器人自動化的公司來說,初始投資成本是一個主要障礙。
投資這項技術的決定取決於構建證明支出合理的綜合業務案例的能力。雖然自動化的潛在回報可能是巨大的,並且可能相對較快地實現,但關鍵的挑戰在於確保在採用的初始階段永續的現金流。公司需要權衡其營運的收益與財務穩定性,因為邊際回報可能無法證明相關風險的合理性。
Global Packaging Robots Market reached US$ 5.7 billion in 2022 and is expected to reach US$ 14.6 billion by 2030, growing with a CAGR of 12.2% during the forecast period 2023-2030.
The global packaging robots market is expected to be driven by advancements in robotics technology, particularly in the field of machine vision and learning. The innovations have significantly improved the efficiency of end-of-line processes in various industries. Robots for more efficient pallet stacking, allowing for easier adaptation to different product types and configurations without extensive reprogramming. This trend is especially evident with the increasing use of collaborative robots in transport packaging, as their payload capacities continue to grow. This has enabled small and medium-sized enterprises to embrace robotics for end-of-line applications.
A substantial portion of consumer packaged goods companies have adopted robots for end-of-line packaging processes due to their versatility in handling diverse products and packaging patterns. Larger operations find robotics particularly valuable in this context. However, according to a survey conducted by PMMI Business Intelligence, growth in the adoption of packaging robots is projected to plateau in the near future. While 53% of surveyed CPGs currently use robots for end-of-line packaging, this number is expected to remain unchanged over the next five years.
Asia-Pacific is the largest region in the packaging robots market, particularly China, has firmly established itself as a major force in the packaging robotics industry, as evident from key statistics and developments. At the 2023 World Robot Conference in Beijing, Xin Guobin, China's vice minister of industry and information technology, highlighted the nation's significant advancements in the global robotics landscape.
China's robotics industry has reported remarkable revenue growth, surpassing 170 billion yuan (US$ 23.3 billion) in 2022. Moreover, China's dominance is reflected in its sales of industrial robots, accounting for over 50% of the world's total in 2022, making it the global leader for ten consecutive years.
The global packaging robots market is expected to be driven by advancements and innovations in robotics technology, industries that prioritize accuracy, like pharmaceutical production, have employed robot-based solutions for labeling operations. These robots can visually inspect incoming bottles, print appropriate labels and apply them accurately, ensuring compliance with regulations and minimizing errors.
Also, the use of autonomous mobile robots (AMRs) for internal transport solutions is on the rise. These AMRs are adaptable, flexible and cost-efficient compared to traditional autonomous guided vehicles. With advanced sensors and AI-driven data, AMRs can navigate dynamic environments without the need for guided wiring or magnets, making them an increasingly popular choice for optimizing internal logistics.
According to Packaging Machinery Manufacturers Institutes 2022 report on robotics, the packaging robots market is witnessing rapid growth. In 2021, 82,000 AMRs were shipped and this number is projected to surpass 600,000 by 2025. AMRs offer advantages over traditional AGVs due to their adaptability, flexibility and cost-efficiency. These robots can navigate dynamic environments and transport various items, from raw materials to finished products. The integration of advanced sensors and AI-driven data enables AMRs to be easily redeployed and navigate facilities without the need for guided wiring or magnets.
The global packaging robots market is expected to be driven due to the growing demand for automation and efficiency in various aspects of the packaging industry. The robots are typically equipped with advanced sensors that allow them to detect changes in their surroundings. For instance, autonomous guided vehicles (AGVs) utilize LiDAR or computer vision to navigate through production facilities and warehouses. Inspection robots, such as those developed by Gecko Robotics, employ cameras and ultrasonic sensors to identify damage in industrial assets within packaging facilities.
On June 30, 2023, Mespack, a renowned manufacturer of innovative and sustainable flexible packaging solutions, unveiled its latest offering, the MCP series, designed for secondary packaging. This new series introduces automatic American box machines that are seamlessly integrated with a cutting-edge robotic picking system. Mespack specializes in providing integrated solutions for end-of-line production needs, catering to a diverse array of products ranging from cans, bottles, capsules and solid items to various types of flexible packaging. The company's secondary packaging solutions emphasize sustainability, particularly focusing on cardboard-based solutions which align with eco-friendly practices.
Articulated robots are majorly used in the packaging robot with finding extensive use due to their exceptional versatility and precision. These robots prove their mettle in standard applications across industries. Their prowess spans material handling, welding, assembly and machine tending. In material handling, they effortlessly manage tasks like palletizing, pick and place and bin-picking, leveraging their scalability to handle high payloads. Welding, a classic industrial application, benefits from their dexterity, enabling precise movements and angles for impeccable weld quality.
Industries spanning automotive, electronics, food and beverage, pharmaceuticals and more, recognize the power of articulated robots. Their ability to adapt and excel in various sectors stems from their unmatched versatility. Businesses contemplating automation often opt for articulated robots driven by factors like higher throughput requirements, safety concerns for human operators and the prospect of cost reductions.
Amazon has unveiled Sparrow, an innovative robotic system designed to streamline its fulfillment process by handling individual products before they are packaged, marking a significant advancement in their use of robotics. With a focus on automation and efficiency, Amazon's dedicated teams of experts have been investing in robotics and advanced technology to improve various aspects of their operations. Sparrow represents a breakthrough in item handling, being the first robotic system in Amazon's warehouses that can detect, select and handle individual products in their vast inventory.
The initial investment cost plays a crucial role in shaping the dynamics of the packaging robots market. It is often the primary factor that influences a company's decision to adopt robotic automation in their operations and it can significantly impact the overall growth of the market. For companies considering the implementation of robotic automation, the initial investment cost represents a major obstacle.
The decision to invest in this technology hinges on the ability to build a comprehensive business case that justifies the expenditure. While the potential returns from automation can be substantial and may materialize relatively quickly, the key challenge lies in ensuring sustainable cash flow during the initial phase of adoption. Companies need to weigh the benefits against the financial stability of their operations, as marginal returns may not justify the associated risks.
The global packaging robots market is segmented based on gripping, application, end-user and region.
The palletizing operations hold the largest application segment in the packaging robots market, as integration of robotics in palletizing offers several advantages, including precise control, faster handling and normative palletizing. For instance, MMCI manufactured and developed a multi-functional robotic palletizing system. This system was designed to handle multiple production lines efficiently, saving valuable floor space and reducing equipment costs. The system utilized a six-axis Fanuc robot with a custom multi-functional end-of-arm tool. This tool was engineered to perform various tasks to facilitate palletizing.
In the ever-evolving landscape of automation, CMES Robotics is revolutionizing palletizing processes with an innovative solution in collaboration with Yaskawa Motoman. The introduction of a fully automated mixed-case palletizing system marks a significant advancement in streamlining complex tasks. This pioneering solution is designed to tackle the challenges of handling diverse and randomly sized cases without the necessity for pre-deployment training. In the packaging industry, products often come in diverse shapes and sizes. This solution's ability to handle complex random cases without prior training makes it highly versatile.
Asia-Pacific is the largest region in the packaging robots market, particularly China which has emerged as a major hub for the packaging robotics industry with significant growth and investments, which are driven by government policies and initiatives. China has positioned itself as a global leader in manufacturing by leveraging technology, automation and robotics. The country's policies such as the National High-Tech R&D program, Made in China 2025 and the Robotic Industry Development Program have played a crucial role in promoting the modernization of its manufacturing sector. The initiatives have led to a remarkable increase in the adoption of industrial robots.
The impact of China's demand for industrial robots is substantial, as the country has become the largest importer of industrial robots globally. This demand has influenced major robotics manufacturers, including those from Japan and Europe, to invest in partnerships and manufacturing facilities within China. The growth of China's domestic robotics industry is also evident, with thousands of firms competing in the market and a significant increase in sales of domestic robots.
The official data from the Ministry of Industry and Information Technology reveals that China's production of industrial robots continues to surge, with 222,000 units produced in the first half of a particular year, reflecting a 5.4% year-on-year increase. This growth trend confirms China's status as the world's fastest-growing robotics market, according to the International Federation of Robotics. The rapid expansion of robotics installations is enabling China to effectively address labor force challenges while bolstering its manufacturing capabilities.
The major global players in the market include: ABB Robotics, Fanuc Corporation, KUKA Robotics, Yaskawa Electric Corporation, Universal Robots, Mitsubishi Electric Corporation, Kawasaki Robotics, Comau Robotics, Staubli Robotics and Omron Corporation.
The packaging robotics industry has been significantly impacted by various factors, with two major drivers being the COVID-19 pandemic and advancements in technology. The COVID-19 pandemic has played a pivotal role in accelerating the adoption of robotics within the packaging sector. Labor shortages and rising wage costs, exacerbated by the pandemic, have driven companies to seek automation solutions to maintain operational efficiency.
In response to these challenges, the North American robotics market experienced substantial growth in Q1-2022. The International Federation of Robotics (IFR) reports a 28% increase in orders for industrial robots from companies in U.S., Canada and Mexico compared to the same period in the previous year. This surge in demand has resulted in a 43% revenue increase, reaching $664 million. This growth trend is attributed to a post-pandemic boom and highlights the pivotal role of robotics in addressing operational challenges.
The ongoing Russia-Ukraine conflict made a significant impact on the packaging robotics industry and related sectors. The conflict, which began with Russia's military invasion of Ukraine, has disrupted supply chains, led to the closure of production facilities and caused uncertainties in the market. The disruption particularly pronounced in the packaging industry due to its reliance on materials and components from the affected regions.
Major effects of the conflict have been the closure of packaging and production facilities in both Ukraine and Russia. Many major western companies have exited the region, resulting in the closure of various facilities. For example, Ukraine's largest petrochemical plant, Karpatneftekhim, shut down operations due to martial law, while Swiss glass packaging provider Vetropack had to send employees home and suspend operations after its facility in Kyiv suffered severe damage. This disruption has led to supply chain interruptions and reduced production capacities.
AI is reshaping the packaging industry in profound ways, offering innovative solutions to enhance efficiency, sustainability and accuracy. One significant application of AI is through advanced vision systems for packaging inspection. Amazon, for instance, employs AI models that learn from customer complaints to optimize packaging materials, reducing product damage and shipping costs, while also cutting down on waste. These algorithms determine the most suitable packaging, resulting in lighter and eco-friendly packages that minimize the overall carbon footprint per item.
Machine Learning is also playing a pivotal role in processes like date labeling. By leveraging AI, companies can ensure standardized procedures, reducing manual errors and enhancing control for greater efficiency. The incorporation of data-embedded barcodes, as seen with Tesco, not only streamlines the packaging line but also contributes to the reduction of food waste and the prevention of errors during product labeling.
Moreover, AI-based recycling systems, exemplified by AMP Robotics, are transforming waste management. AI-powered robots like "Cortex" utilize optical sensors to sort recyclable materials, addressing the ecological cost of inadequate recycling practices and contributing to a more sustainable future. Monolith AI, for instance, enables manufacturers to create sustainable packaging designs while maintaining quality. By predicting performance and optimizing designs, companies can reduce costs and improve the environmental impact of their packaging solutions.
The global packaging robots market report would provide approximately 61 tables, 66 figures and 184 Pages.
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