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1532999

全球粉末射出成型市場 - 預測 2024-2029

Global Powder Injection Molding Market - Forecasts from 2024 to 2029
出版日期: | 出版商: Knowledge Sourcing Intelligence | 英文 140 Pages | 商品交期: 最快1-2個工作天內

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簡介目錄

粉末射出成型市場預計在預測期內（2024-2029年）複合年成長率為8.92%。

粉末射出成型(PIM) 是一種大量生產複雜形狀的金屬（MIM = 金屬射出成型）或陶瓷（CIM = 陶瓷射出成型）零件的製程技術。 PIM 是一項用於大量生產複雜、功能部件且需要大量材料的出色技術。

如今，粉末冶金射出成型是手錶能夠以低成本批量生產0.1克至300克的住宅零件的技術，典型應用包括武器工業。

PIM 植根於粉末射出成型的歷史，基於成熟的粉末冶金和陶瓷加工技術，具有固有的多功能性，允許製造商和設計人員從多種材料中進行選擇。由於該過程從金屬或陶瓷粉末開始，因此可以混合不同的粉末以獲得所需的性能，例如強度、導電性和耐腐蝕。 PIM製程中使用的黏合劑可以在射出成型中將粉末變成可流動的液體。這意味著 PIM 可以成型多種材料，包括那些通常不具有軟性或不易成型的材料。同時，這些眾多的材料選擇提供了高度的設計靈活性，使得粉末射出成型能夠根據許多行業不斷變化的需求進行客製化。

全球粉末射出成型市場的促進因素：

  • 汽車零件在各種駕駛條件下使用，因此必須堅固耐用。透過使用PIM技術製造複雜零件，如引擎零件、變速箱系統和其他結構零件，可以滿足這些要求。 PIM與其他製程所需的材料不同，可以讓汽車製造商降低成本。 PIM 的多功能性允許金屬、陶瓷和聚合物用於汽車應用。

此外，在PIM的幫助下，高攪拌機的實現確保了滿足製造業需求的高品質零件的大量生產。汽車工業的成長將進一步促進這種用途。根據汽車工業協會（SMMT）的數據，英國汽車產量預計在 2023 年達到 86 萬輛，2028 年達到 100 萬輛。

儘管如此，2024年3月，塔塔汽車集團與泰米爾納德邦政府簽署了一份便利合作備忘錄（MoU），研究在該邦設立汽車製造廠。該合作備忘錄要求在五年內投資 10.816 億美元（900 億印度盧比）。

此外，粉末射出成型透過為汽車技術和性能帶來設計自由度、經濟效益和改進的零件性能，為汽車製造做出了重大貢獻。

  • PIM 的產品推出將透過更高品質的材料、先進的加工機制和新應用的開拓推動市場成長。這些進步使得複雜幾何形狀、高性能零件和輕質零件的生產成為可能，這些零件在汽車、航太和電子等領域非常重要。例如，INDO-MIM 是一家完全整合的金屬射出成型(MIM) 零件製造商，在設計、模具、材料以及許多精加工和組裝程序方面擁有專業知識和技術。 INDO-MIM在印度和美國設有工業基地，並擁有全球最大的MIM設施產能。

同時，黏合劑系統和燒結方法的變化使 PIM 更具競爭力，不斷增加利潤並降低成本。此外，設計最佳化和模具創新縮短了開發時間並增加了客製化選項，使公司能夠適應新的行業條件。 OptiMIM 採用先進的金屬射出成型技術來製造具有高細節、密度和體積精度的小型精密金屬零件。旭化成的 Tenac-C FF520 是專門開發的超高流動性聚縮醛共聚物，用於 PIM 中的催化劑脫粘。總體而言，產品的持續開發增加了 PIM 的需求及其在世界各地許多行業的採用。

全球粉末射出成型市場細分分析：

  • 基於技術，金屬射出成型是發展最快的領域之一。

金屬射出成型(MIM) 提供大量製造複雜形狀的製造能力。該技術使用自訂配方的微觀金屬粉末（通常小於 20微米）以及黏合劑（各種熱塑性塑膠、蠟和其他材料）來形成原料。將原料引入標準射出成型機的型腔（或多個型腔）中。提取生坯成分後，透過熱處理或溶劑處理提取大部分黏合劑，其餘部分則除去。相較之下，組件在可控制氣氛爐中燒結（固體分散體）。 MIM 製程與塑膠射出成型和高壓壓鑄非常相似，可以生產幾乎相同的形狀和結構特性。

金屬射出成型成型是一種淨成型加工技術，具有出色的尺寸公差控制，但產生的機械品質幾乎與鑄造木材相同。金屬射出成型零件幾乎具有無限的形狀和幾何特徵能力，並且透過使用多腔模具，可以實現很高的生產率。

特別是在汽車領域，MIM 因其能夠生產高精度和優異機械性能的小型、精密金屬零件而廣泛應用。 MIM 允許近淨形加工，減少後續處理的需求和材料浪費，使齒輪、鉸鏈、支架以及各種引擎和變速箱零件等零件受益。例如，根據印度投資局統計，2023年4月至2024年3月，印度汽車工業生產了2,843萬輛汽車，包括乘用車、商用車、三輪車、二輪車、四輪車和四輪車。包括汽車。

  • 亞太粉末射出成型市場預計將顯著成長。

亞太地區粉末射出成型(PIM) 市場受到工業化程度不斷提高的推動，特別是在中國、日本、印度和韓國等主要汽車和電子製造中心。 PIM 技術（例如金屬射出成型）是這些尋求輕質、高性能零件的行業的特點。根據印度投資局預測，2023年，印度電子市場規模約1,550億美元，其中本土製造商佔1,007.5億美元（65%）。此外，根據上海市人民政府的資料，2023年中國消費性電子零售額為3,050億美元，成長率為4%。 2024年將上升至5%。

而且，正如PIB在2023年所說，在過去的二十年裡，印度汽車工業已經發展到了一個全新的水平，被公認為全球最具競爭力的產業之一。它是世界第二大摩托車生產商、第八大商用車生產商、第六大乘用車生產商和第一大曳引機生產商。近年來，印度已成為汽車零件和汽車生產的首選國家之一，並且作為競爭地點的排名不斷上升。同時，現代汽車於 2024 年 2 月宣布，將在 2023 年至 2033 年間投資超過 38.5 億美元（3,200 億印度盧比），以擴大其電動車產品組合併改進其現有的汽車和 SUV 平台。

此外，以年銷售量和產量計算，中國是全球最大的汽車市場，預計到2025年本土產量將超過3,500萬輛。工業部數據顯示，2021年汽車銷量將突破2,600萬輛，其中乘用車銷量2,148萬輛，較2020年成長7.1%。

這一趨勢凸顯了亞太地區在全球 PIM 市場中的舉足輕重的地位。亞太地區的發展受到技術開拓和各行業應用不斷增加的推動。例如，2021 年 7 月，BASF在中國上海為其 Catamold 業務開設了新的卓越中心。新工廠將成為中國和整個亞洲 MIM 解決方案和產品的知識中心。

粉末射出成型市場的主要發展：

  • 2024 年 1 月，AddUp 的模具能力中心宣布了一個新計劃#2024AMIM-2024 射出積層製造，旨在開發和實施射出成型成型應用積層製造的進步。
  • 2023 年 11 月，惠普公司在全球領先的積層製造盛會 Formnext 上宣布與 MIM 行業最大的參與者之一、積層製造粉末行業的新興參與者 INDO-MIM 建立戰略合作夥伴關係。作為合作的一部分，INDO-MIM 最初投資了三台最先進的 HP Metal Jet S100 印表機，展示了其致力於改善國際積層製造的決心。
  • 2022 年 12 月，CoreTech System Co., Ltd. (Moldex3D) 宣布與住友重工業株式會社 (SHI) 建立戰略合作夥伴關係，以提高虛擬 CAE 模擬與實際射出成型機的整合度。這種合作關係在 CAE 模擬和實際射出成型機之間建立了一座雙向橋樑。

粉末射出成型市場細分與分析如下：

按類型

  • 金屬射出成型(MIM)
  • 陶瓷射出成型（CIM）

按用途

  • 車
  • 航太
  • 電力/電子
  • 醫療保健
  • 其他

按地區

  • 北美洲
  • 美國
  • 加拿大
  • 墨西哥
  • 南美洲
  • 巴西
  • 阿根廷
  • 南美洲其他地區
  • 歐洲
  • 英國
  • 德國
  • 法國
  • 義大利
  • 西班牙
  • 其他歐洲國家
  • 中東/非洲
  • 沙烏地阿拉伯
  • 阿拉伯聯合大公國
  • 其他中東/非洲
  • 亞太地區
  • 中國
  • 印度
  • 日本
  • 韓國
  • 台灣
  • 泰國
  • 印尼
  • 其他亞太地區

目錄

第1章簡介

  • 市場概況
  • 市場定義
  • 調查範圍
  • 市場區隔
  • 貨幣
  • 先決條件
  • 基準年和預測年時間表
  • 相關人員的主要利益

第2章調查方法

  • 研究設計
  • 調查過程

第3章執行摘要

  • 主要發現
  • 分析師觀點

第4章市場動態

  • 市場促進因素
    • 汽車產業需求不斷成長
    • 技術進步
  • 市場限制因素
    • 初期投資額高
    • 替代品的可用性
  • 波特五力分析
  • 產業價值鏈分析

第5章全球粉末射出成型市場：依類型

  • 介紹
  • 金屬射出成型(MIM)
  • 陶瓷射出成型（CIM）

第6章全球粉末射出成型市場：依應用分類

  • 介紹
  • 車
  • 航太
  • 電力/電子
  • 藥品
  • 其他

第7章全球粉末射出成型市場：按地區

  • 世界概況
  • 北美洲
    • 美國
    • 加拿大
    • 墨西哥
  • 南美洲
    • 巴西
    • 阿根廷
    • 南美洲其他地區
  • 歐洲
    • 英國
    • 德國
    • 法國
    • 義大利
    • 西班牙
    • 其他歐洲國家地區
  • 中東/非洲
    • 沙烏地阿拉伯
    • 阿拉伯聯合大公國
    • 其他中東/非洲
  • 亞太地區
    • 中國
    • 印度
    • 日本
    • 韓國
    • 台灣
    • 泰國
    • 印尼
    • 其他亞太地區

第8章競爭環境及分析

  • 主要企業及策略分析
  • 市場佔有率分析
  • 合併、收購、協議和合作
  • 競爭對手儀表板

第9章 公司簡介

  • Arburg GmbH
  • Arc Group Worldwide
  • GKN Powder Metallurgy
  • INDO-MIM
  • Metal Powder Products
  • Schunk Group
  • Morgan Technical Ceramics
  • Epson Atmix Corporation
  • ASH Industries
  • Philips Medisize
  • ATW Companies
  • Honganas
  • Optimim
  • Redstone Manufacturing
  • Plansee SE
簡介目錄
Product Code: KSI061617031

The global powder injection molding market is anticipated to grow at a CAGR of 8.92% during the forecast period (2024-2029).

Powder Injection Molding (PIM) is a mass-production process technique that produces components composed of metal (MIM = Metal Injection Moulding) or ceramics (CIM = Ceramic Injection Moulding) with complicated geometries in a high output. PIM is a great technique for producing complicated, functioning components in large quantities with high material needs.

Today, metallurgical powder injection molding is a low-cost mass manufacturing technology for producing small to medium-sized components weighing between 0.1 and 300 g. Precision apparatus engineering, measurement and control technology, medical technology, watch and home technologies, the lock and fittings business, automobile, and the weapons industry are among the most common applications.

PIM, which originates in the history of powder injection molding, is based on established powder metallurgy and ceramic processing technologies, and it has a high inherent versatility, allowing manufacturers and designers to choose from a wide variety of material possibilities. This is because the process starts with a metal or ceramic powder; therefore, various powders can be mixed to get the desired properties, such as strength, electrical conductivity, or corrosion resistance. The binder used in the PIM process allows the powder to be a fluidized liquid during injection molding. This implies that various materials may be molded with PIM, including those that are not normally pliable or simple to form. At the same time, these numerous material options provide a high level of design flexibility, allowing powder injection molding to be customized to the changing demands of many sectors.

GLOBAL POWDER INJECTION MOLDING MARKET DRIVERS:

  • Automotive parts have to be tough and enduring due to the several driving conditions they operate. These requirements can be satisfied by using PIM technology to build complex components like engine parts, gearbox systems, and other structural parts. PIM enables car manufacturers to reduce costs because it differs from the materials needed for other processes. Due to the multifunctionality of PIM, it is possible to use metals, ceramics, and polymers for automotive applications.

Furthermore, with the help of PIM, the actualization of high mixers ensures high-volume production of high-quality components, which corresponds to the requirements of the manufacturing industry. The growth in the automotive industry further fuels this utilization. According to the Society of Motor Manufacturers and Traders (SMMT), the United Kingdom's output is anticipated to hit 860,000 automobiles in 2023 and a million by 2028.

Nonetheless, in March 2024, Tata Motors Group entered into a facilitation Memorandum of Understanding (MoU) with the Tamil Nadu government regarding an exploratory study on setting up a car manufacturing plant in the state. The MoU calls for an investment of US$1,081.6 million (Rs. 9,000 crores) over five years.

Moreover, powder injection molding persistently contributes to automotive manufacturing by introducing design freedom, economic benefits, and enhanced component performance to vehicle technology and performance to a significantly large extent.

  • Product launches in PIM drive the market's growth by developing better quality materials, advanced mechanisms of processing, and novel applications. These advancements enable the manufacturing of complicated geometries, high-performance components, and lightweight parts crucial for sectors such as automotive, aerospace, and electronics. INDO-MIM, for instance, is a fully integrated Metal Injection Moulding (MIM) components manufacturer with expertise and skills in design, tooling, materials, and numerous finishing and assembly procedures. With an Industrial basis in India and the USA, INDO-MIM has the largest MIM installed capacity worldwide.

Alongside this, there is a constantly enhanced benefit and lower cost due to changes in binder systems and sintering methods, pushing PIM towards more competitiveness. In addition, design optimization and tooling innovations have reduced development time and increased customization options that enable businesses to adapt to new industry conditions. OptiMIM uses advanced metal injection molding technology to create small precision metal parts with high detail, density, and volume severity. Tenac-C FF520, offered by Asahi-Kasei, is a specially developed ultra-high fluidity polyacetal copolymer used in catalytic debonding carried out in PIM. Altogether, the continuous development of products enhances PIM's desirability and adoption across numerous industries globally.

GLOBAL POWDER INJECTION MOLDING MARKET SEGMENT ANALYSIS:

  • Based on technology, metal injection molding is one of the most rapidly developing segments.

Metal injection molding (MIM) provides a manufacturing capacity for making complicated forms in high volumes. The technique uses tiny metal powders (usually less than 20 micrometers) custom-formulated with a binder (different thermoplastics, waxes, and other materials) to form a feedstock. The feedstock is introduced into a cavity (or many cavities) of a standard injection molding machine. After the green component is removed, most of the binder is extracted using thermal or solvent processing, with the remainder removed. In contrast, the component is sintered (solid-state dispersed) in a controlled atmosphere furnace. The MIM method is extremely similar to plastic injection molding and high-pressure die casting, and it can generate almost identical forms and configuration characteristics.

The metal injection molding method produces mechanical qualities almost identical to those of wrought materials while being a net-shape process technology with excellent dimensional tolerance control. Metal injection-molded components have practically limitless form and geometric feature capabilities, and large production rates may be achieved by using multi-cavity tooling.

The automobile sector, in particular, has embraced MIM due to its ability to make small, delicate metal components with high accuracy and outstanding mechanical characteristics. MIM benefits components such as gears, hinges, brackets, and different engine and gearbox parts by allowing for near-net-shape fabrication, which reduces the need for subsequent procedures and material waste. For instance, from April 2023 to March 2024, the automobile industry manufactured 28.43 million cars in India, which included passenger vehicles, commercial vehicles, three-wheelers, two-wheelers, and quadricycles, as per Invest India statistics.

  • Asia Pacific's powder injection molding market is anticipated to grow significantly.

The Asia Pacific powder injection molding (PIM) market is being pushed by rising industrialization, notably in China, Japan, India, and South Korea, which are key automotive and electronics manufacturing hubs. PIM technologies like metal injection molding are characteristic of these industries since they seek lightweight and high-performance parts. According to Invest India, in 2023, the electronics market in India was approximately $155 billion, with local manufacturers standing at $100.75 billion, which is 65%. Moreover, according to data from the Shanghai Municipal People's Government, the retail sales of China's consumer electronics were at US$305 billion in 2023, with a 4% growth rate. In 2024, the rate rose to 5%.

Furthermore, as stated by PIB in 2023, during the past 20 years, the Indian automotive industry has advanced to a whole new level, and it is recognized as one of the most competitive globally. It stands in second position in the global production of two-wheelers, eighth position in commercial vehicles, sixth position in passenger vehicles, and for tractor productions, it is in the number one position. In recent years, India has emerged as one of the preferred destinations for automobile parts and automobiles and has climbed up the ladder in competitive locations. On the other hand, Hyundai Motors announced in February 2024 that it will invest more than $3.85 billion (Rs 32,000 crore) between 2023 and 2033 to extend its EV portfolio and improve its current vehicle and SUV platforms.

Besides this, China is the world's largest automobile market in terms of yearly sales and manufacturing output, with local production projected to exceed 35 million vehicles by 2025. According to figures from the Ministry of Industry and Information Technology, more than 26 million automobiles were sold in 2021, including 21.48 million passenger vehicles, a 7.1% increase over 2020.

This trend highlights Asia Pacific's crucial position in the global PIM market, which is being pushed by technical developments and increased applications across various industrial areas. For instance, in July 2021, BASF established a new Centre of Excellence laboratory for its Catamold business in Shanghai, China. The new plant is a hub of knowledge for MIM solutions and products in China and throughout Asia.

Global Powder Injection Molding Market Key Developments:

  • In January 2024, AddUp's Tooling Competence Centre announced #2024AMIM - 2024 Additive Manufacturing for Injection Moulding, a new project to develop and implement additive manufacturing advances for injection molding applications.
  • In November 2023, At Formnext, the world's leading additive manufacturing event, HP Inc. announced a strategic partnership with INDO-MIM, one of the world's largest players in the MIM industry and an emerging player in the additive manufacturing powder industry. INDO-MIM has originally invested in three cutting-edge HP Metal Jet S100 printers as part of this cooperation, demonstrating its dedication to improving additive manufacturing internationally.
  • In December 2022, CoreTech System Co., Ltd. (Moldex3D) announced a strategic relationship with Sumitomo Heavy Industries, Ltd. (SHI) to improve the integration of virtual CAE simulation and practical injection molding machinery. This collaboration established a two-way bridge that connects the CAE simulation to an actual injection molding machine.

The global powder injection molding market is segmented and analyzed as follows:

By Type

  • Metal Injection Molding (MIM)
  • Ceramics Injection Molding (CIM)

By Application

  • Automotive
  • Aerospace
  • Electrical and Electronics
  • Medical
  • Others

By Geography

  • North America
  • United States
  • Canada
  • Mexico
  • South America
  • Brazil
  • Argentina
  • Rest of South America
  • Europe
  • United Kingdom
  • Germany
  • France
  • Italy
  • Spain
  • Rest of Europe
  • Middle East and Africa
  • Saudi Arabia
  • United Arab Emirates
  • Rest of the Middle East and Africa
  • Asia-Pacific
  • China
  • India
  • Japan
  • South Korea
  • Taiwan
  • Thailand
  • Indonesia
  • Rest of Asia-Pacific

TABLE OF CONTENTS

1. INTRODUCTION

  • 1.1. Market Overview
  • 1.2. Market Definition
  • 1.3. Scope of the Study
  • 1.4. Market Segmentation
  • 1.5. Currency
  • 1.6. Assumptions
  • 1.7. Base and Forecast Years Timeline
  • 1.8. Key benefits for the stakeholders

2. RESEARCH METHODOLOGY

  • 2.1. Research Design
  • 2.2. Research Process

3. EXECUTIVE SUMMARY

  • 3.1. Key Findings
  • 3.2. Analyst View

4. MARKET DYNAMICS

  • 4.1. Market Drivers
    • 4.1.1. Growing Demand in the Automotive Industry
    • 4.1.2. Advancements in Technology
  • 4.2. Market Restraints
    • 4.2.1. High Initial Investment
    • 4.2.2. Availability of Substitutes
  • 4.3. Porter's Five Forces Analysis
    • 4.3.1. Bargaining Power of Suppliers
    • 4.3.2. Bargaining Power of Buyers
    • 4.3.3. The Threat of New Entrants
    • 4.3.4. Threat of Substitutes
    • 4.3.5. Competitive Rivalry in the Industry
  • 4.4. Industry Value Chain Analysis

5. GLOBAL POWDER INJECTION MOLDING MARKET BY TYPE

  • 5.1. Introduction
  • 5.2. Metal Injection Molding (MIM)
  • 5.3. Ceramics Injection Molding (CIM)

6. GLOBAL POWDER INJECTION MOLDING MARKET BY APPLICATION

  • 6.1. Introduction
  • 6.2. Automotive
  • 6.3. Aerospace
  • 6.4. Electrical and Electronics
  • 6.5. Medical
  • 6.6. Others

7. GLOBAL POWDER INJECTION MOLDING MARKET BY GEOGRAPHY

  • 7.1. Global Overview
  • 7.2. North America
    • 7.2.1. United States
    • 7.2.2. Canada
    • 7.2.3. Mexico
  • 7.3. South America
    • 7.3.1. Brazil
    • 7.3.2. Argentina
    • 7.3.3. Rest of South America
  • 7.4. Europe
    • 7.4.1. United Kingdom
    • 7.4.2. Germany
    • 7.4.3. France
    • 7.4.4. Italy
    • 7.4.5. Spain
    • 7.4.6. Rest of Europe
  • 7.5. Middle East and Africa
    • 7.5.1. Saudi Arabia
    • 7.5.2. United Arab Emirates
    • 7.5.3. Rest of the Middle East and Africa
  • 7.6. Asia-Pacific
    • 7.6.1. China
    • 7.6.2. India
    • 7.6.3. Japan
    • 7.6.4. South Korea
    • 7.6.5. Taiwan
    • 7.6.6. Thailand
    • 7.6.7. Indonesia
    • 7.6.8. Rest of Asia-Pacific

8. COMPETITIVE ENVIRONMENT AND ANALYSIS

  • 8.1. Major Players and Strategy Analysis
  • 8.2. Market Share Analysis
  • 8.3. Mergers, Acquisitions, Agreements, and Collaborations
  • 8.4. Competitive Dashboard

9. COMPANY PROFILES

  • 9.1. Arburg GmbH
  • 9.2. Arc Group Worldwide
  • 9.3. GKN Powder Metallurgy
  • 9.4. INDO-MIM
  • 9.5. Metal Powder Products
  • 9.6. Schunk Group
  • 9.7. Morgan Technical Ceramics
  • 9.8. Epson Atmix Corporation
  • 9.9. ASH Industries
  • 9.10. Philips Medisize
  • 9.11. ATW Companies
  • 9.12. Honganas
  • 9.13. Optimim
  • 9.14. Redstone Manufacturing
  • 9.15. Plansee SE