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1643048

馬達監控：市場佔有率分析、產業趨勢與統計、成長預測（2025-2030 年）

Motor Monitoring - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計 2025 年馬達監控市場規模為 29.5 億美元，到 2030 年將達到 48.5 億美元，預測期內（2025-2030 年）的複合年成長率為 10.46%。

馬達監控-市場-IMG1

所有旋轉機器都會經歷振動。馬達有多種缺陷，可以透過振動篩檢來識別。透過無線物聯網感測器和雲端基礎的軟體進行狀態監測，產業專業人員可以隨時隨地從工廠的任何地方存取電流、振動和溫度資料，從而提前解決設備問題並避免停機。這符合推動市場成長的持續趨勢。

主要亮點

  • 人們對預測性維護和分析增強的認知不斷提高，正在推動市場的發展。馬達監控的重要性在於它可以防止一台馬達故障造成的損害。在義式麵食生產中，每小時停工造成的生產成本損失估計約為 1,000 歐元。進一步實施預測性維護並培訓內部維護負責人在最短的時間內實現自主維護是一種低成本的解決方案。
  • 基於規則的預測性維護依靠感測器持續收集有關資產的資料並根據預先定義的規則發送警報（例如在達到指定的閾值時）。透過基於規則的分析，產品團隊與工程和客戶服務部門合作，確定導致馬達故障的原因和因素。因此，這些工業IoT技術正在推動市場的發展。
  • 無線電馬達監控系統的日益普及將推動市場的發展。馬達和驅動器消耗約 45% 的發電量。然而，如果電子機械沒有適當的維護，它們會消耗約5%到10%的多餘電力，影響生產力和收益。無線電子馬達監控可自動偵測異常情況並在微秒內報告給伺服器，從而提供更準確的機器參數影像。無線技術的優點在於它非常可靠，即使在非常慢的網路速度下也能工作，並且可以同時處理多個設備。設計的系統不需要任何複雜的機制，並使用輕量級 MQTT通訊協定，因此易於安裝且可擴展至大規模工業設置。
  • 然而，高昂的初始投資和缺乏可自訂性成長抑制因素。隨著新技術的融合，工業系統變得越來越複雜。同時，維護和監控活動也變得越來越昂貴，及時取得可靠資料變得越來越複雜。系統中整合的感測器越多，需要處理的資料就越多。然而，使用資料庫技術處理不斷成長的資料量是一項挑戰。這個問題和巨量資料的概念直接相關。俄羅斯和烏克蘭之間的戰爭也對整個包裝生態系統產生了影響。
  • 然而，新冠疫情已經影響到汽車、採礦業和其他產業製造廠的生產。然而，數位轉型正在為製造商提供重要的功能，例如部署雲端解決方案、提供設備的即時可視性以及分析其馬達狀況的能力。製造工廠配備的其他軟體解決方案也可以由中央系統監控。
  • 此外，由於進行資產健康狀況分析的旅行受到限制，COVID-19 迫使人們迅速採用新的馬達驅動系統預測性維護服務模式。各服務供應商透過這些重要的可攜式監測設備（例如 Fluke 810 振動測試儀和 Megger 的 Baker EXP4000）進行分析。智慧感測器是一種隨時可用的工具，可以幫助客戶遠端查看他們的資產。遠端監控和診斷將發揮關鍵作用並進一步推動市場發展。

馬達監控市場趨勢

石油和天然氣領域有望顯著成長

  • 石油和天然氣工廠運作當今工業生產中最複雜的系統之一。除了這種複雜性之外，錯位、鬆動、不平衡或軸承磨損等災難性故障可能會造成極其嚴重的財務和環境後果。在石油和天然氣工業中，感應馬達因其多功能性和堅固性而成為機械的核心部件。在石油和氣體純化中，感應電動機為大大小小的系統提供旋轉機械動力，因此監測其運作狀況非常重要。
  • 此外，石油和天然氣行業長期以來一直是部署預測性維護技術以提高資產性能的領導者。 Artesis預測維修系統等參與者的目標是以極低的複雜性和成本提供傳統狀態監測系統的所有優勢。 Artesis MCM（馬達狀況監測器）採用基於智慧模型的方法，為大多數馬達驅動設備提供全面的監控和診斷功能。
  • 此外，隨著全球石油和天然氣行業加大對數位技術的投資，預計預測期內石油和天然氣行業對馬達監控解決方案的需求將顯著成長。馬達監控解決方案受到上游、中游和下游營運的高度青睞，在滿足最全面的產業規範的同時不斷提高生產力和效率。
  • 此外，在加拿大，預測期內加拿大西部和東部原油產量的增加將增加對馬達監控的需求，從而使市場成長。此外，頁岩蘊藏量的開發也增加了對 EPC（工程、採購和施工）服務的需求。例如，根據CAPP的資料，加拿大Cardinal石油總產量預計將達到每天667萬桶。

亞太地區占主要市場成長

  • 由於中國和印度等國家的工業成長不斷加快，預計亞太地區的市場將顯著成長。印度製造業是顯著成長領域之一，與前一年同期比較去年同期成長7.9%。印度政府的「印度製造」計畫旨在讓印度在國內和國際市場中同樣強大，並讓印度經濟在全球範圍內獲得認可。
  • 中國是世界製造業中心之一，擁有世界上最大的人口，這推動了電力和基礎設施領域的投資。中國政府先前已宣布投資 780 億美元建設 110 座核能發電廠，計劃於 2030 年投入營運。這些主導的發展預計將導致更廣泛地採用現代技術，例如有助於馬達狀態監測的振動監測解決方案。
  • 此外，儘管碳氫化合物能源價格下降，但我們仍強烈鼓勵中國石油天然氣集團公司等國家石油公司繼續專注於石油和天然氣探勘活動，以實現能源自給自足。預計此類活動將推動對監督和促進石油和天然氣設備和基礎設施維護的監控解決方案的需求。中國擁有世界上最大的頁岩油蘊藏量，並確定將重點放在與石油和燃氣公司的合資方式挖掘這些蘊藏量。
  • 此外，日本、中國、韓國和印度等國家工業 4.0 的興起預計將在預測期內推動亞太地區的市場成長，因為馬達監控對於工業工廠的正常運作至關重要。此外，由於工業 4.0，物聯網在電子機械線上狀態監測中的作用預計將變得相當重要，從而對市場成長產生積極影響。

馬達監控產業概況

馬達監控市場比較分散，由幾家領先的公司組成。透過提供創新解決方案和整合預測分析，許多市場參與者正在透過差異化的產品和服務來提高其市場價值。主要參與者包括ABB集團、西門子股份公司等。

2023年2月，OMRON宣布將於2023年3月在日本、2023年4月在全球推出其先進的馬達狀態監控設備K7DD-PQ系列。 K7DD-PQ以數位方式掌握伺服馬達、工具機等的劣化和磨損趨勢，減少檢查工作並防止意外故障。

其他福利

  • Excel 格式的市場預測 (ME) 表
  • 3 個月的分析師支持

目錄

第 1 章 簡介

  • 研究假設和市場定義
  • 研究範圍

第2章調查方法

第3章執行摘要

第4章 市場洞察

  • 市場概況
  • 產業價值鏈分析
  • 產業吸引力－波特五力分析
    • 新進入者的威脅
    • 購買者/消費者的議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭對手之間的競爭強度
  • COVID-19 產業影響評估

第5章 市場動態

  • 市場促進因素
    • 提高對預測性維護和增強分析的認知
    • 無線馬達監控系統的普及
  • 市場限制
    • 缺乏客製化且初始投資高

第6章 市場細分

  • 透過提供
    • 硬體
    • 軟體
  • 按配置
    • 雲
    • 本地
  • 按最終用戶
    • 車
    • 石油和天然氣
    • 能源和電力
    • 礦業
    • 飲食
    • 化學
    • 航太和國防
    • 其他最終用戶
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 其他歐洲國家
    • 亞太地區
      • 印度
      • 中國
      • 日本
      • 其他亞太地區
    • 世界其他地區
      • 拉丁美洲
      • 中東和非洲

第7章 競爭格局

  • 公司簡介
    • ABB Group
    • Siemens AG
    • Honeywell International Inc.
    • National Instruments Corporation
    • General Electric Company
    • Banner Engineering Corporation
    • Iris Power LP
    • Koncar-Electrical Engineering Institute, Inc.
    • Dynapar Corporation
    • SKF Group（Baker Instrument Company）

第8章投資分析

第9章 市場機會與未來趨勢

簡介目錄
Product Code: 69328

The Motor Monitoring Market size is estimated at USD 2.95 billion in 2025, and is expected to reach USD 4.85 billion by 2030, at a CAGR of 10.46% during the forecast period (2025-2030).

Motor Monitoring - Market - IMG1

All rotating machines experience vibration. Motors have different faults that vibration screening can identify. The adoption of condition monitoring with wireless IoT sensors and cloud-based software empowers industry professionals to get ahead of equipment problems and avoid downtime by accessing current, vibration, and temperature data from anywhere in a plant at any given time. This follows an ongoing trend driving the growth of the market.

Key Highlights

  • Growing awareness of predictive maintenance and augmenting it with analytics drive the market. The importance of electric motor monitoring is connected to the damages deriving from the failure of even a single motor. It has been estimated that for each downtime hour, the cost of the missed production is around EUR 1000 in the pasta production sector. Further implementing predictive maintenance and training the internal maintenance staff to make them autonomous in the shortest possible time is one of the low-cost solutions.
  • Rule-based predictive maintenance relies on sensors to continuously collect data about assets and sends alerts according to predefined rules, including when a specified threshold has been reached. With rule-based analytics, product teams work alongside engineering and customer service departments to establish causes or contributing factors to their motor failing. Hence these industrial IoT technologies drive the market.
  • The growing adoption of wireless systems for motor monitoring drives the market. Electrical motors and drives consume about 45% of the power generation. However, if the electrical machines are not maintained properly, it consumes about 5% to 10 % of excess power, which affects productivity and revenue. Wireless monitoring of the motor is capable of capturing the machine parameters more accurately with automatic detection of abnormal conditions and reporting to the server within a few microseconds. The advantage of wireless technology is that it is very reliable and operates even at very slow network speeds,and handles multiple devices at once. The designed system is easy to install and scale up to large industrial setups as it does not involve a complex mechanism and uses a lightweight MQTT protocol.
  • However, lacking customization with the high initial investment restraints the growth of the market. Due to the integration of new technologies, industrial systems are becoming more complex. At the same time, it makes maintenance and monitoring activities more expensive and complicated to get reliable data on time. The more sensors are wareintegrated into the system, the more data will be generated that should be handled. But processing this growing number of data through database technologies will be challenging. This problem is directly related to the concept of Big Data. There has also been an impact of the Russia-Ukraine war on the overall packaging ecosystem.
  • However, the COVID-19 pandemic affected production in manufacturing plants such as the automotive, mining sector, etc. But the digital transformation is offering significant features to manufacturers, such as real-time visibility into the equipment which have deployed the cloud solution and provides them with the ability to analyze the condition of their motor. Further software solutions equipped by the manufacturing plant can also be monitored by their central system.
  • Moreover, COVID-19 forced quicker adoption of a new predictive maintenance service model on motor-driven systems as there is a restriction in traveling to perform asset health analysis. Various service providers performed an analysis through these critical portable monitoring devices, such as Fluke's 810 Vibration Tester or Megger's Baker EXP4000. Smart sensors are a readily available tool providing a remote view into client assets, which in turn eliminates the immediate need to travel to a facility. Remote monitoring and diagnosis will be a key acceptance and further help to drive the market in this situation.

Motor Monitoring Market Trends

Oil and Gas Segment is Anticipated to Witness Significant Growth

  • Oil and gas plants are running some of the most complex systems in industrial production today. In addition to this complexity, if a sudden failure occurs in the form of misalignment, looseness, imbalance, and bearing wear, the financial and environmental consequences could be extremely serious. In the oil and gas industry induction motors are a core piece of machinery as they are versatile and rugged. Within an oil or gas refinery, induction motors supply rotational mechanical power to numerous systems, large and small, and are therefore important to monitor their working condition.
  • Further, the oil & gas industry has long been a leader in the deployment of predictive maintenance technologies in pursuit of improved asset performance. A player such as Artesis's predictive maintenance system aims to provide all the benefits of traditional condition monitoring systems at a fraction of the complication and cost. Artesis MCM (motor condition monitor) uses an intelligent, model-based approach to provide complete monitoring and diagnostic capabilities for most electric motor-driven equipment.
  • Furthermore, as the global oil and gas industry increases investments in digital technologies, the demand for motor monitoring solutions is analyzed to witness significant growth in the oil & gas sector over the forecast period. Motor monitoring solutions are gaining considerable traction in upstream, midstream, and downstream operations to constantly improve productivity and efficiency while meeting the most comprehensive industry specifications.
  • Morover, in Canada, with increasing crude oil production in Western and Eastern Canada during the forecasted period, the demand for motor monitoring will increase, providing growth in the market. Moreover, the exploitation of shale reserves has led to increasing demand for EPC (Engineering, Procurement, and Construction) services. For instance, according to the data from CAPP, total curde oil production in Canada is expected to reach 6.67 million barrels per day.

Asia Pacific Accounts to Hold Significant Market Growth

  • Asia-Pacific is expected to account for significant market growth with the increase in industrial growth in countries such as China and India. The Indian manufacturing sector is one of the prominent growth sectors, which registers a 7.9% year-on-year growth. The government's Make in India initiates the plans to make India equally strong for domestic and foreign players and give recognition to the Indian economy at a global level.
  • China is one of the global hubs for manufacturing and has the largest population worldwide, boosting investments in power as well as in the infrastructure sector. The Chinese government, in the past, announced investments worth USD 78 billion for developing 110 nuclear power plants, which are planned to start operations by 2030. Such initiative developments are expected to widen the scope of the adoption of modern technologies, including vibration monitoring solutions, to assist condition-based monitoring for the motor.
  • Further, despite lowering hydrocarbon energy prices, the continued focus on oil & gas exploration activities to achieve energy self-sufficiency by NOCs, such as CNPC in China, is highly recommended. These activities are anticipated to create a robust demand for monitoring solutions to monitor and facilitate the maintenance of oil & gas equipment and infrastructures. It has been observed that China has the most significant shale oil & reserves worldwide and is focusing on tapping the same through joint ventures with oil & gas companies.
  • Moreover, the emergence of Industry 4.0 in countries like Japan, China, South Korea and India is further analyzed to proliferate the market growth in Asia Pacific region over the forecast period, as monitoring of motors essential for successfully running an industrial plant. Further, with Industry 4.0, the role of IoT in online condition monitoring of electrical machines is expected to gain considerable significance, thus positively impacting the market's growth.

Motor Monitoring Industry Overview

The motor monitoring market is fragmented and consists of several major players. With innovative solution offerings and predictive analytics integration, many of the market players are increasing their market worth by product and service differentiation. Key players are ABB Group, Siemens AG, etc.

In February 2023, OMRON announced to release of the K7DD-PQ Series of advanced motor condition monitoring devices starting in March 2023 in Japan and globally in April 2023. The K7DD-PQ numerically tracks trends in the deterioration and wear of servomotors, machine tools, and other equipment to reduce inspection efforts and prevent unexpected failure.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers/Consumers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Assessment of Impact of COVID-19 on the Industry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Growing Awareness Toward Predictive Maintenance and Augmenting it With Analytics
    • 5.1.2 Growing Adoption of Wireless Systems for Motor Monitoring
  • 5.2 Market Restraints
    • 5.2.1 Lack of Customization and High Initial Investment

6 MARKET SEGMENTATION

  • 6.1 Offering
    • 6.1.1 Hardware
    • 6.1.2 Software
  • 6.2 Deployment
    • 6.2.1 Cloud
    • 6.2.2 On-Premise
  • 6.3 End-User
    • 6.3.1 Automotive
    • 6.3.2 Oil & Gas
    • 6.3.3 Energy & Power
    • 6.3.4 Mining
    • 6.3.5 Food & Beverage
    • 6.3.6 Chemicals
    • 6.3.7 Aerospace & Defense
    • 6.3.8 Other End-Users
  • 6.4 Geography
    • 6.4.1 North America
      • 6.4.1.1 United States
      • 6.4.1.2 Canada
    • 6.4.2 Europe
      • 6.4.2.1 Germany
      • 6.4.2.2 United Kingdom
      • 6.4.2.3 France
      • 6.4.2.4 Rest of Europe
    • 6.4.3 Asia-Pacific
      • 6.4.3.1 India
      • 6.4.3.2 China
      • 6.4.3.3 Japan
      • 6.4.3.4 Rest of Asia-Pacific
    • 6.4.4 Rest of the World
      • 6.4.4.1 Latin America
      • 6.4.4.2 Middle-East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Group
    • 7.1.2 Siemens AG
    • 7.1.3 Honeywell International Inc.
    • 7.1.4 National Instruments Corporation
    • 7.1.5 General Electric Company
    • 7.1.6 Banner Engineering Corporation
    • 7.1.7 Iris Power LP
    • 7.1.8 Koncar- Electrical Engineering Institute, Inc.
    • 7.1.9 Dynapar Corporation
    • 7.1.10 SKF Group (Baker Instrument Company)

8 INVESTMENT ANALYSIS

9 MARKET OPPORTUNITIES AND FUTURE TRENDS