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市場調查報告書
商品編碼
1549744

編碼器:市場佔有率分析、產業趨勢/統計、成長預測(2024-2029)

Encoder - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)

出版日期: | 出版商: Mordor Intelligence | 英文 171 Pages | 商品交期: 2-3個工作天內

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簡介目錄

編碼器市場規模預計到 2024 年為 30.8 億美元,預計到 2029 年將達到 45 億美元,在預測期內(2024-2029 年)複合年成長率為 7.91%。

編碼器市場

由於從資料中心到通訊等各種應用對編碼器的需求不斷增加,該市場正在經歷快速成長。

主要亮點

  • 高階自動化需求和工業4.0是市場成長的關鍵驅動力工業4.0指的是第四次工業革命,它將工廠自動化從傳統資訊技術系統控制的製造工廠轉向巨量資料分析和生產流程邁向雲端基礎的新世界。​
  • 全球許多國家都積極回應,制定策略性舉措,加強工業4.0的實施。例如,SAMARTH Udyog Bharat 4.0 是印度政府重工業和公共企業部根據印度資本財行業競爭力增強計劃發起的一項工業 4.0 舉措。據貿發會議稱,中國和美國在工業4.0技術的投資和能力方面處於領先地位。中國和美國擁有最大的數位平台,佔市值的90%。
  • 此外,編碼器是運動控制應用的核心。編碼器向控制器和驅動器提供位置、速度和方向回饋,提高驅動系統的準確性和可靠性。隨著技術的進步,編碼器也不斷進步,融入了通訊和網路領域的最新發展,為工程師在各種運動控制應用中解決所面臨的挑戰提供了工具。
  • 編碼器的最大限制之一是它們相當複雜並且由精密部件組成。因此,它們對機械濫用的抵抗力較差,且耐熱性有限。很難找到能夠承受 120°C 以上溫度的光學編碼器。除此之外,功能安全認證很難獲得,並且可能會出現與運動控制編碼器功能相關的錯誤,這引起了人們對運動控制設計中關鍵功能安全問題的擔憂,這也是市場成長的一個重要限制因素。這些限制為市場成長帶來了挑戰。
  • 此外,疫情凸顯了自動化的重要性,製造業的遠端應用可能會增加對自動化的投資,並帶動對各類編碼器的需求。電子商務和自動化在倉儲和物流等領域的興起預計將推動這些應用中對編碼器的需求。

編碼器市場趨勢

工業部門預計將佔據市場主要佔有率

  • 編碼器的使用正在多種工業應用中迅速擴展,例如線性測量、抗蝕劑標記計時、幅材張緊、逆止器測量、輸送和填充。最標準的應用是為馬達運動控制提供回饋。在工業領域,大量電力用於馬達,其中大多數都配有編碼器。
  • 機器人正在越來越多的領域得到應用,特別是焊接、物料輸送、組裝和研磨等任務。這些機器人需要可靠的編碼器來引導它們的運動,因為人類的監督和監督通常是有限的。在機器人技術中,編碼器對於控制機械臂和移動機器人的位置和運動至關重要。
  • 根據IFR的《2023年世界機器人》報告,全球工廠安裝了約553,052台工業機器人。在所有安裝的工業機器人中,73%的新機器人安裝在亞洲,15%安裝在歐洲,10%安裝在美洲。中國、日本、美國、韓國、德國是電氣/電子、汽車、金屬/機械等主要產業每年安裝工業機器人數量最多的國家。這些行業擴大採用自動化預計將進一步推動市場對編碼器的需求。
  • 隨著工業自動化的迅速發展,各種工業應用對編碼器的需求不斷增加。因此,為了滿足這一需求,市場上的供應商正在推出用於工業應用的新型編碼器。例如,2023 年 6 月,SICK 推出了新的線性編碼器系列,用於高精度偵測油壓缸中的活塞位置並監控機器的線性運動。這個新的線性編碼器系列為無數工業應用提供了靈活性。

亞太地區預計將錄得最快成長

  • 中國、印度和其他東南亞國家正在經歷快速工業化和製造業基地擴張,各種工業設備如機器人、數控機床、輸送機和包裝器材等都用於提高工業中使用的編碼器的需求。提高,以實現組裝和工廠機器的精確定位和控制。
  • 亞太地區各國政府正積極推動自動化和工業 4.0舉措。其中包括中國的“中國製造2025”,其減少對外國技術進口的依賴並投資於創新,而印度的“中國製造2025”則主張通過生產範式的技術變革實現自力更生。這些努力預計將推動自動化並振興工業活動,增加各種應用中對編碼器的需求。
  • 此外,汽車產業的快速擴張可能會在預測期內推動對編碼器的需求。世界主要汽車製造商均位於該地區。編碼器擴大應用於汽車零件和組裝的製造過程。該地區電動車產量的增加預計將推動對編碼器的需求,因為編碼器對於先進的馬達控制和電池管理系統至關重要。
  • 2024年1月,鈴木汽車宣布計畫擴大在印度古吉拉突邦的業務,將其汽車製造能力提高近一倍,每年組裝生產400萬輛汽車。該工廠計劃於 2028 會計年度開始運作,產能預計將擴大至每年 100 萬台。汽車製造工廠的擴張需要提高自動化程度、生產線的精確控制、強化品管系統以及最佳化供應鏈管理,從而增加了對編碼器的需求。

編碼器行業概況

多家公司已進入編碼器市場,包括OMRON、Honeywell、Heidenhain GmbH、堡盟集團和Posital Flava。由於每家公司都擁有龐大的基本客群,因此有可能大量生產編碼器,這是確保感測器市場更好的利潤和規模經濟的重要因素。強大的品牌是卓越績效的代名詞,因此我們預期老字型大小企業將擁有優勢。由於競爭公司有能力滲透市場並提供先進產品,預計它們之間的競爭將持續下去。

2023年11月,全球感測器和編碼器解決方案製造商堡盟推出了EAM580RS,這是一款專為移動機械和戶外環境等惡劣應用中的安全性和性能而設計的絕對編碼器。此外,這種經過安全認證的編碼器可提供經濟高效且易於實施的安全自動化。此磁性安全編碼器具有不銹鋼外殼,可抵禦惡劣的戶外環境,並能承受振動和衝擊等工業因素。

2023 年 8 月,編碼器製造商 Dynapar 推出了一款新型可程式中空軸編碼器,即採用 PulseIQ 技術的 HS35iQ 編碼器。這是一種具有顏色編碼 LED 和數位輸出的自診斷回饋設備,為重型機械應用中的OEM和最終用戶提供了一種即時存取編碼器健康狀態並排除故障編碼器的新方法。

其他好處:

  • Excel 格式的市場預測 (ME) 表
  • 3 個月分析師支持

目錄

第1章簡介

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章市場洞察

  • 市場概況
  • 產業吸引力-波特五力分析
    • 供應商的議價能力
    • 買方議價能力
    • 新進入者的威脅
    • 替代品的威脅
    • 競爭公司之間的敵對關係
  • 產業價值鏈分析

第5章市場動態

  • 市場促進因素
    • 先進汽車系統的高採用率
    • 工業自動化需求不斷成長
  • 市場挑戰
    • 惡劣條件下的機械故障

第6章 市場細分

  • 按類型
    • 旋轉編碼器
    • 線性編碼器
  • 依技術
    • 光學的
    • 磁力型
    • 光電式
    • 其他技術
  • 按最終用戶產業
    • 電子設備
    • 纖維
    • 印刷機械
    • 工業
    • 醫療保健
    • 其他
  • 按地區
    • 北美洲
    • 歐洲
    • 亞洲
    • 拉丁美洲
    • 中東/非洲

第7章 競爭格局

  • 公司簡介
    • Omron Corporation
    • Honeywell International
    • Schneider Electric
    • Rockwell Automation Inc.
    • Panasonic Corporation
    • Baumer Group
    • Renishaw PLC
    • Dynapar Corporation(Fortive Corporation)
    • FAULHABER Drive Systems
    • Pepperl+Fuchs International
    • Hengstler GMBH(Fortive Corporation)
    • Maxon Motor AG
    • Dr. Johannes Heidenhain GmbH
    • POSITAL FRABA Inc.(FRABA BV)
    • Sensata Technologies

第8章投資分析

第9章 市場未來展望

簡介目錄
Product Code: 69327

The Encoder Market size is estimated at USD 3.08 billion in 2024, and is expected to reach USD 4.5 billion by 2029, growing at a CAGR of 7.91% during the forecast period (2024-2029).

Encoder - Market

The market is witnessing rapid growth due to the increasing demand for encoders in multiple applications, from data centers to telecommunication.

Key Highlights

  • The need for high-end automation and Industry 4.0 are the major factors driving the growth of the market. Industry 4.0 describes the fourth industrial revolution, a new world where factory automation moves beyond manufacturing plants controlled by conventional information technology systems to a cloud-based infrastructure that permits big data analytics and the virtualization of production processes.
  • Many countries worldwide have positively responded to Industry 4.0 by developing strategic initiatives to strengthen its implementation. For instance, SAMARTH Udyog Bharat 4.0 is an Industry 4.0 initiative of the Ministry of Heavy Industry & Public Enterprises, Government of India, under its scheme on Enhancement of Competitiveness in the Indian Capital Goods Sector. According to the UNCTAD, China and the United States are leaders in investment and capacity in Industry 4.0 technologies. They are home to the largest digital platforms, accounting for 90% of the market capitalization.
  • Furthermore, encoders are central to motion control applications. They can offer feedback on position, speed, and direction to a controller or drive to increase the accuracy and reliability of a drive system. As technology advances, so do encoders, incorporating the latest developments in communications and networking and offering engineers tools to solve challenges they face across a diverse array of motion control applications.
  • One of the most significant limitations of encoders is that they can be reasonably complex and comprise some delicate parts. This makes them less tolerant of mechanical abuse and restricts their allowable temperature. One would be hard-pressed to find an optical encoder that will survive beyond 120ºC. In addition to this, rising concern about functional safety issues, which is of significant importance in any motion control design, is also a notable limitation for the growth of the market as the acquisition of functional safety certification can be arduous, and there can be some errors associated with the functionality of the motion control encoders. Such limitations pose a challenge to the market's growth.
  • Furthermore, the pandemic highlighted the importance of automation, and remote applications in manufacturing resulted in increased investments in automation, potentially boosting demand for various types of encoders. The rise of e-commerce and automation in sectors like warehousing and logistics is anticipated to drive demand for encoders in these applications.

Encoder Market Trends

The Industrial Sector is Expected to Hold a Major Share in the Market

  • The use of encoders is rapidly growing in multiple industrial applications, such as linear measurement, registration mark timing, web tensioning, backstop gauging, conveying, and filling. The most standard application is providing feedback on the motion control of electric motors. In the industrial sector, a significant amount of electricity goes to electric power motors, most of which incorporate encoders.
  • Robots are experiencing a growing number of application areas, especially for operations like welding, material handling, assembly, and grinding. Since there is typically limited human oversite or monitoring, these robots must have reliable encoders to help guide their movement. In robotics, encoders are essential for controlling robotic arms' and mobile robots' position and movement.
  • According to IFR's World Robotics 2023 report, about 553,052 industrial robots were installed in factories across the world. Among the total installed industrial robots, 73% of all newly deployed robots were installed in Asia, 15% in Europe, and 10% in the Americas. China, Japan, the United States, the Republic of Korea, and Germany are among the top countries with a greater number of annual installations of industrial robots in key industries, including electrical/electronics, automotive, and metal and machinery. Such a rise in the adoption of automation in industries is expected to further fuel the demand for encoders in the market.
  • As industrial automation rapidly gains momentum, the demand for encoders in various industrial applications is growing. Thus, to cater to this demand, vendors operating in the market are introducing new encoders for industrial applications. For instance, in June 2023, SICK launched a new linear encoder product family for high-precision detection of piston positions in hydraulic cylinders and monitoring linear movements in machines. This new linear encoder product line offers flexibility for countless industrial applications.

Asia-Pacific is Expected to Register the Fastest Growth

  • Countries like China, India, and other Southeast Asian countries are experiencing rapid industrialization and expansion of their manufacturing bases, translating to a surge in demand for encoders used in industrial automation for precise positioning and control in robots, CNC machines, and assembly lines and factory machinery that used to improve productivity in various industrial equipment like conveyors and packaging machines.
  • Governments across Asia-Pacific are actively promoting automation and Industry 4.0 initiatives, including China's "Made in China 2025" to reduce dependence on foreign technology imports and invest in innovations and India's "National Strategy for Manufacturing" to advocate self-reliance through the technological transformation of the production paradigm. Such initiatives are expected to fuel industrial activities with increased use of automation, creating the need for encoders in various applications.
  • Moreover, the rapid expansion of the automotive industry is likely to propel the demand for encoders during the forecast period. The region has the presence of major global automotive manufacturers. Encoders are increasingly used in the manufacturing processes of automotive components and assembly lines. The rise in the production of electric vehicles in the region is expected to drive demand for encoders, as they are essential in advanced motor control and battery management systems.
  • In January 2024, Suzuki Motor Corp. announced its plan to expand its operations in Gujarat, India, to nearly double its automotive manufacturing capacity, seeking to roll 4 million units off the assembly lines annually. The plant is planned to start operations in fiscal 2028 and is expected to increase its production capacity to 1 million units annually. Such growth in the automotive manufacturing plant expansion drives demand for encoders by necessitating increased automation, precision control in production lines, enhanced quality control systems, and optimized supply chain management.

Encoder Industry Overview

The encoder market comprises various players, such as Omron Corporation, Honeywell, Heidenhain GmbH, Baumer Group, and Posital Fraba Inc. Companies have the advantage of a large client base, enabling them to produce large volumes of encoders, a key factor in ensuring better profits and economies of scale in the sensor market. As strong brands are synonymous with good performance, long-standing players are expected to have the upper hand. Owing to their market penetration and the ability to offer advanced products, the competitive rivalry is expected to continue to be high.

In November 2023, Baumer, a global sensor and encoder solutions manufacturer, launched the absolute encoder EAM580RS, designed to deliver safety and performance in harsh applications, including mobile machinery and outdoor environments. Additionally, this safety-certified encoder would provide safe automation, which is cost-effective and easy to implement. The magnetic safety encoder has a stainless-steel casing for its protection from harsh outdoor environments, and it is able to withstand industrial factors, like vibrations and shock.

In August 2023, Dynapar, a manufacturer of encoders, launched HS35iQ Encoder with PulseIQ Technology, which is a new programmable hollow shaft encoder. This is a self-diagnosing feedback device with color-coded LEDs and digital output and offers a new way for OEM and end-users in heavy-duty machine applications to troubleshoot faulty encoders with access to encoder health status in real time.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitutes
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Industry Value Chain Analysis

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 High Adoption in Advanced Automotive Systems
    • 5.1.2 Rising Demand For Industrial Automation
  • 5.2 Market Challenges
    • 5.2.1 Mechanical Failures in Harsh Conditions

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Rotary Encoder
    • 6.1.2 Linear Encoder
  • 6.2 By Technology
    • 6.2.1 Optical
    • 6.2.2 Magnetic
    • 6.2.3 Photoelectric
    • 6.2.4 Other Technologies
  • 6.3 By End-user Industry
    • 6.3.1 Automotive
    • 6.3.2 Electronics
    • 6.3.3 Textile
    • 6.3.4 Printing Machinery
    • 6.3.5 Industrial
    • 6.3.6 Medical
    • 6.3.7 Other End-user Industries
  • 6.4 By Geography
    • 6.4.1 North America
    • 6.4.2 Europe
    • 6.4.3 Asia
    • 6.4.4 Latin America
    • 6.4.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Omron Corporation
    • 7.1.2 Honeywell International
    • 7.1.3 Schneider Electric
    • 7.1.4 Rockwell Automation Inc.
    • 7.1.5 Panasonic Corporation
    • 7.1.6 Baumer Group
    • 7.1.7 Renishaw PLC
    • 7.1.8 Dynapar Corporation (Fortive Corporation)
    • 7.1.9 FAULHABER Drive Systems
    • 7.1.10 Pepperl+Fuchs International
    • 7.1.11 Hengstler GMBH (Fortive Corporation)
    • 7.1.12 Maxon Motor AG
    • 7.1.13 Dr. Johannes Heidenhain GmbH
    • 7.1.14 POSITAL FRABA Inc. (FRABA BV)
    • 7.1.15 Sensata Technologies

8 INVESTMENT ANALYSIS

9 FUTURE OUTLOOK OF THE MARKET