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狀態監測設備：市場佔有率分析、產業趨勢與統計資料、成長預測（2025-2030 年）

Condition Monitoring Equipment - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計預測期內狀態監測設備市場複合年成長率將達到 6.66%。

狀態監測設備-市場-IMG1

市場的成長是由智慧工廠的增加和可再生能源的使用日益成長所推動的。此外，振動監測系統由於支援提高生產力、透過更先進的分析減少停機時間以及減少人工檢查和計劃外糾正等人為干預活動而受到青睞。

任何企業的主要目標之一是延長其資產的生命週期並確保其長期有效運作。這可以透過狀態監測來實現。對於機械來說，維護保養極為重要。由於許多公司都專注於提高資產利用率和生產力，因此機器狀態監測是維護的重要組成部分。

由於運作設備對多種類型的錯誤和故障做出反應，因此透過測量振動、溫度、電壓、電流、壓力和流量等參數來監測設備的細微和重大變化非常重要。由於其重要性，各個行業都在採取特別的措施來保護他們的機器。使用狀態監測進行故障識別的主要好處包括提高人員安全性，因為它使負責人能夠採取補救措施來避免或減少維修成本並提高機器安全性。

工業 4.0 的出現，加上 5G 和 3D 列印技術，預計也將增加透過低延遲訊號連接到物聯網設備的機器監控產品的需求。工業 4.0 依靠自動化、機器學習和即時資料處理來實現製造工廠流程的自動化。這導致更多地使用自動化、資料分析和工業IoT等自動化製造技術來提高營運效率。

此外，工業 4.0 中預測性維護的引入為許多行業帶來了巨大的前景。監控機器資料以檢測和計劃維修並減少停機時間是機器狀態監控過程的一部分。這些進步使得分析設備性能和預測故障情況成為可能。因此，對機器狀態監測認知的提高有望開闢新的商業前景。

自動化系統的高成本與有效且強大的硬體和高效的軟體有關。自動化設備需要高額的資本投入來投資智慧工廠（安裝、設計和建造自動化系統可能要花費數百萬美元）。

此外，自動化機器比手動系統需要更多的維護（即使是靈活的自動化也比不上用途最廣泛的機器：人類）。此外，工業IoT技術應用緩慢可能與維護 M2M 連接的高成本有關，因為它們與蜂窩訂閱一樣受到類似的重課稅。這些因素也阻礙了調查市場的成長。

在新冠疫情過後，多家公司正在探索不同的產品以搶佔市場佔有率。例如，NSK株式會社將於2021年4月開始銷售與製造用開放式軟體平台「FANUC Intelligent Edge Link & Drive系統（FIELD系統）」相容的狀態監控與診斷程式「ACOUS NAVI（FIELD系統）」。 ACOUS NAVI 是用於監控機械部件運作並檢測或預測損壞或劣化指標的綜合解決方案。

狀態監測設備市場趨勢

人們對可再生能源的興趣日益濃厚，推動市場

  • 各個地區都傾向於再生能源來源，預計將進一步推動受調查的市場。近年來，可再生能源領域已啟動多個新計劃。根據國際能源總署預測，2022年，可再生能源發電能力預計將成長43%，達到920吉瓦以上。此外，預計太陽能將主導可再生能源發電市場，未來四年發電量將遠遠超過風能或水力發電。
  • 隨著技術進步降低可再生能源成本以及電池儲存系統競爭加劇，可再生能源市場也在成長。全球對氣候變遷和 ESG 議題的興趣日益濃厚，推動了對可再生能源應用的巨額投資。
  • 為了促進永續性和保護環境，各已開發經濟體和新興經濟體的政府都在向企業部門提供補貼，轉向清潔和綠色能源。有幾個因素對於可再生能源產業的全球擴張至關重要。
  • 根據國際食物政策研究所（IFPRI）最近的一項研究，到2050年，撒哈拉以南非洲國家的人口預計將增加2.5倍。人口成長加上收入水準的提高預計將增加該地區對能源生產的需求。摩洛哥就是這樣一個國家。摩洛哥承諾在 2030 年將再生能源在其電力結構中的比例提高到 52%，其中太陽能佔 20%，風能佔 20%，水力發電佔 12%。
  • 此外，2021 年 6 月，摩洛哥更新了其聯合國氣候承諾，承諾在 2030 年將溫室氣體排放與正常情境相比減少 17-18%。
  • 由印度總理主持的聯邦內閣已核准針對高效能太陽能電池組件的生產連結獎勵計畫(PLI) 計劃 (Atmanirbhar Bharat)，以提升印度的製造能力和出口。國家高效能光伏組件計畫第一批：4,500 千萬印度盧比（5.494 億美元）第二批：19,500 千萬印度盧比（23.808 億美元）。二期將於2022年9月21日動工，預計年產能65GW。

預計北美將佔據最大的市場佔有率

  • 美國是全球最大、最先進的振動監測解決方案市場之一。強勁的經濟、不斷增加的港口運輸量、不斷增加的石油和天然氣產量以及關鍵的製造業指標將推動製造業的顯著成長，並推動該國對狀態監測設備的需求。汽車、食品飲料、製藥、航太和國防等產業是該國狀態監測解決方案的最大需求來源。
  • 作為第四次工業革命的一部分，3D列印、物聯網（IoT）和人工智慧（AI）等新興技術正在迅速改變該國的製造業。新冠疫情和該國在 2050 年實現淨零排放的承諾只會加速這一趨勢。降低成本、提高生產力和減少碳排放是製造商採用這些技術所獲得的一些好處。
  • 智慧工廠的發展是製造業進入第四次工業革命的重大機會。透過分析從工廠車間感測器收集的大量資料，即時了解您的製造資產。我們還可以提供預測性維護工具，以最大限度地減少設備停機時間。
  • 加拿大是北美領先的經濟體之一，正在逐步採用工業自動化，佔據了相當大的市場佔有率。
  • 加拿大經濟正在復甦，並且已經連續幾年持續成長。隨著美國經濟走強以及歐洲經濟在衰退後重新崛起，預計未來幾年製造業將表現得更好。
  • 製造業是振動監測設備的最大消費者之一。加拿大擁有福特、雪佛蘭、本田和豐田營運的八家大型製造廠。此外，加拿大擁有 700 家生產汽車零件的製造商。汽車工業是該地區最重要的產業，也是製造業的最大貢獻者。汽車工業是該地區最重要的產業，也是製造業的最大貢獻者。

狀態監測設備產業概況

狀態監測設備市場集中度適中且不斷成長，主要企業包括羅克韋爾自動化、艾默生電氣、美捷特、通用電氣和斯凱孚等。市場參與者正在採取聯盟和收購等策略來加強其產品供應並獲得永續的競爭優勢。

2022 年 8 月，珀金埃爾默宣布已與 New Mountain Capital 達成協議，出售其分析和企業解決方案業務。

2022年7月，通用電氣公司宣布計劃成為三家獨立的上市公司，專注於醫療保健、能源和航空。 GE的醫療保健業務將被稱為GE醫療集團。 GE現有的能源組合，包括可再生能源、電力、數位和能源金融服務，將合併到GE Burnova品牌下。 GE Aerospace 將成為 GE 航空業務的名稱。

2022 年 5 月，SKF 發布了 SKF Axios。該解決方案基於 SKF 和亞馬遜網路服務之間的合作，旨在重塑工業機械的可靠性和預測性維護。此外，SKF 將在 2022 年漢諾威工業博覽會的 AWS 展位上展出 SKF Axios。

其他福利

  • Excel 格式的市場預測 (ME) 表
  • 3個月的分析師支持

目錄

第1章 引言

  • 研究假設和市場定義
  • 研究範圍

第2章調查方法

第3章執行摘要

第4章 市場洞察

  • 市場概覽
  • 產業吸引力－波特五力分析
    • 供應商的議價能力
    • 買家的議價能力
    • 新進入者的威脅
    • 替代品的威脅
    • 競爭對手之間的競爭強度
  • 產業價值鏈分析
  • COVID-19 市場影響評估

第5章市場動態

  • 市場促進因素
    • 對智慧工廠的需求不斷增加
    • 人們對使用可再生能源的興趣日益濃厚
  • 市場挑戰/限制
    • 不可預測的維護窗口

第6章市場區隔

  • 按類型
    • 硬體
      • 振動監測設備
      • 熱成像設備
      • 潤滑油分析儀
    • 軟體
    • 服務
  • 按行業
    • 石油和天然氣
    • 發電
    • 工藝與製造
    • 航太與國防
    • 汽車與運輸
    • 其他最終用戶產業
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 其他歐洲國家
    • 亞太地區
      • 中國
      • 日本
      • 印度
      • 其他亞太地區
    • 拉丁美洲
    • 中東和非洲

第7章競爭格局

  • 公司簡介
    • Rockwell Automation Inc.
    • Emerson Electric Co.
    • Meggitt PLC
    • General Electric Company
    • SKF
    • Bruel & Kjaer Vibro GmbH
    • Teledyne FLIR LLC
    • Fluke Corporation
    • Nippon Avionics Co. Ltd.
    • Thermo Fisher Scientific Inc.
    • Perkin Elmer
    • Spectro Scientific（AMETEK INC.）
    • Parker Hannifin Corporation
    • Gastops Ltd.

第8章投資分析

第9章：市場的未來

簡介目錄
Product Code: 63658

The Condition Monitoring Equipment Market is expected to register a CAGR of 6.66% during the forecast period.

Condition Monitoring Equipment - Market - IMG1

The market growth is driven by an increasing number of smart factories and growing usage of renewable energy. Further, vibration monitoring systems are gaining momentum owing to their support in enhancing production, reducing downtime due to greater analytics, and reducing human-mediated activities like manual inspections and unplanned corrections.

One of the primary goals for any business is to prolong an asset's lifecycle and ensure that the asset functions efficiently for a long period. This can be accomplished using condition monitoring. Maintenance is crucial to machines. Machine condition monitoring is an important part of maintenance, and thus, many companies have been focusing more on asset utilization and increasing productivity.

As operational equipment is responsive to many types of errors and faults, it is important to monitor minor/major changes in equipment by measuring parameters like vibration, temperature, voltage, current, pressure, flow, and several others. This significance has pushed various verticals to make extra efforts to protect their machinery. The main benefit of fault identification using condition monitoring includes allowing personnel to take remedial action to avoid or reduce repair costs and increase machinery safety, thus increasing human safety.

The advent of Industry 4.0 coupled with 5G and 3D printing technology is also expected to increase the demand for machine monitoring products connected to IoT devices through low latency signals. Industry 4.0 relies on automation, machine learning, and real-time data processing to automate manufacturing plant processes. This has expanded the use of automated manufacturing technologies such as automation, data analytics, and industrial IoT to improve operational efficiencies.

Furthermore, implementing predictive maintenance in Industry 4.0 offers substantial prospects for numerous industries. Monitoring machine data to detect and plan repairs and reduce downtime is part of the machine condition monitoring process. Such progress enables the analysis of equipment performance and the prediction of breakdown scenarios. As a result, rising awareness of machine status monitoring is projected to open up new business prospects.

The high costs of automated systems are concerned with effective and robust hardware and efficient software. Automation equipment requires high capital investment to invest in the smart factory (an automated system can cost millions of dollars to install, design, and fabricate).

Also, the need for the maintenance of automated machines is more than a manual system (even flexible automation is less flexible than humans, the most versatile machines of all). Further, the sluggish adoption of Industrial IoT technologies can be linked to the higher costs of maintaining their connections, considering that M2M connections were charged with heavy taxation, similar to mobile device subscriptions. Such factors are also linked to the factors hindering the growth of the studied market.

In the post-COVID-19 pandemic scenario, several firms are developing various products to capture the market share. For instance, in April 2021, ACOUS NAVI (FIELD System), a condition monitoring and diagnostic program compatible with FANUC Intelligent Edge Link & Drive system (FIELD system), an open software platform for the manufacturing industry, was to be sold by NSK Ltd. ACOUS NAVI is a comprehensive solution for monitoring the operation of machine components and detecting or predicting indicators of damage or deterioration.

Condition Monitoring Equipment Market Trends

Increasing Focus on the use of Renewable Energy Drives the Market

  • The various regions are inclined toward renewable energy sources, which is further expected to drive the studied market. Several new projects have been initiated in renewable energy in the past few years. According to the IEA, renewable energy capacity is anticipated to expand by 43 percent or more than 920 gigawatts by 2022. Furthermore, solar energy is anticipated to dominate the renewables market, generating far more electricity in the next four years than wind and hydropower.
  • The increasing technological advancements are resulting in lower renewable energy costs, and the increasing competitiveness of battery storage systems is favorably boosting the growth of the renewable energy market. The growing global concern about climate change and ESG issues is driving massive investments in the adoption of renewable energy sources.
  • In order to promote sustainability and preserve the environment, governments in various developed and developing economies are providing subsidies to the corporate sector to shift toward clean and green energy. Several elements are important in the global expansion of the renewable energy sector.
  • According to a recent study by the IFPRI, the population of the South-Saharan countries is expected to grow 2.5 times by 2050. This population growth, coupled with the rise in income levels, is expected to increase the demand for energy generation in the region. One such country is Morocco, which has pledged to increase the renewables in its electricity mix to 52 percent by 2030, made up of 20 percent solar, 20 percent wind, and 12 percent hydro.
  • Further, in June 2021, Morocco updated its UN climate pledge with a promise to reduce its greenhouse gas emissions by 17-18 percent by 2030 compared with a business-as-usual scenario, with a stretch target of a 42-46 percent cut on the condition of receiving international support.
  • The Union Cabinet, chaired by India's Prime Minister, has approved the introduction of the Production-Linked Incentive (PLI) Program in High-Efficiency Solar PV Modules for Boosting India's Manufacturing Capabilities and Exports - Atmanirbhar Bharat. The national high-efficiency solar PV modules' program: Tranche 1: INR 4500 Crore (USD 549.4 million) Tranche 2: INR 19,500 Crore (USD 2380.8 million). The second phase launched on September 21, 2022, and it is expected to build 65 GW of annual manufacturing capacity.

North America is Expected to Hold the Largest Market Share

  • The United States is one of the world's largest and most advanced markets for vibration monitoring solutions. The strong economy, with substantial port traffic, increased oil and gas output, and key manufacturing indices, results in significant growth in manufacturing and is poised to drive the demand for condition monitoring equipment in the country. Sectors, including automotive, food and beverage, pharmaceutical, aerospace, and defense, are the largest sources of demand for condition monitoring solutions in the country.
  • New technologies such as 3D printing, the Internet of Things (IoT), and artificial intelligence (AI), among others, are rapidly transforming the country's manufacturing industry as part of the 4th Industrial Revolution. The COVID-19 pandemic and the country's commitment to net zero by 2050 have further accelerated this trend. Lower costs, increased productivity, and carbon emission reduction are some of the benefits manufacturers are reaping from the adoption of these technologies.
  • Developing smart factories provides a significant opportunity for the manufacturing industry to enter the fourth industrial revolution. The analysis of large amounts of data collected from sensors on the factory floor enables real-time visibility of manufacturing assets. It can offer tools for predictive maintenance to minimize equipment downtime.
  • Canada is one of the prominent economies in North America and is slowly adopting industrial automation to gain a considerable market share in the market studied, with multiple companies manufacturing automation systems to further the growth of the market.
  • Canada's economy is reviving, with consistent growth over the last few years. With the strengthening of the American economy and the resurfacing of the European economy post-recession, the manufacturing sector is expected to perform better in the coming years.
  • The manufacturing industry is one of the largest consumers of vibration monitoring equipment. Canada is home to eight large manufacturing plants operated by Ford, Chevrolet, Honda, and Toyota. Additionally, the country has 700 manufacturers that produce automotive parts. The automotive industry is the most significant industry in this region and contributes the most to the manufacturing sector. It is expected to positively impact the market studied.

Condition Monitoring Equipment Industry Overview

The condition monitoring equipment Market is moderately concentrated and growing with the presence of major players like Rockwell Automation Inc., Emerson Electric Co., Meggitt PLC, General Electric Company, and SKF. Players in the market are adopting strategies such as partnerships and acquisitions to enhance their product offerings and gain sustainable competitive advantage.

In August 2022, Perkin Elmer announced that it entered an agreement with New Mountain Capital to divest its Analytical and Enterprise Solutions businesses, which, upon completion, was to result in the creation of excellent opportunities for growth and strategic advancement.

In July 2022, General Electric Company announced plans to become three independent and publicly traded businesses focusing on healthcare, energy, and aviation, where new names also reflect a new beginning. GE's healthcare business will be called GE HealthCare. GE's existing portfolio of energy businesses, including Renewable Energy, Power, Digital, and Energy Financial Services, will sit together under the brand name GE Vernova. GE Aerospace will be the name of GE's aviation business.

In May 2022, SKF launched SKF Axios. This solution reinvented industrial machine reliability and predictive maintenance based on a collaboration between SKF and Amazon Web Services Inc. In addition, SKF was to display SKF Axios at the AWS booth at Hannover Messe 2022.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Industry Value Chain Analysis
  • 4.4 Assessment of the Impact of COVID-19 on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Rise in Demand for Smart Factories
    • 5.1.2 Increasing Focus on the use of Renewable Energy
  • 5.2 Market Challenges/Restraints
    • 5.2.1 Unpredictable Maintenance Time Period

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Hardware
      • 6.1.1.1 Vibration Monitoring Equipment
      • 6.1.1.2 Thermography Equipment
      • 6.1.1.3 Lubricating Oil Analysis Equipment
    • 6.1.2 Software
    • 6.1.3 Services
  • 6.2 By End-user Vertical
    • 6.2.1 Oil and Gas
    • 6.2.2 Power Generation
    • 6.2.3 Process and Manufacturing
    • 6.2.4 Aerospace and Defense
    • 6.2.5 Automotive and Transportation
    • 6.2.6 Other End-user Verticals
  • 6.3 By Geography
    • 6.3.1 North America
      • 6.3.1.1 United States
      • 6.3.1.2 Canada
    • 6.3.2 Europe
      • 6.3.2.1 Germany
      • 6.3.2.2 United Kingdom
      • 6.3.2.3 France
      • 6.3.2.4 Rest of the Europe
    • 6.3.3 Asia-Pacific
      • 6.3.3.1 China
      • 6.3.3.2 Japan
      • 6.3.3.3 India
      • 6.3.3.4 Rest of the Asia-Pacific
    • 6.3.4 Latin America
    • 6.3.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Rockwell Automation Inc.
    • 7.1.2 Emerson Electric Co.
    • 7.1.3 Meggitt PLC
    • 7.1.4 General Electric Company
    • 7.1.5 SKF
    • 7.1.6 Bruel & Kjaer Vibro GmbH
    • 7.1.7 Teledyne FLIR LLC
    • 7.1.8 Fluke Corporation
    • 7.1.9 Nippon Avionics Co. Ltd.
    • 7.1.10 Thermo Fisher Scientific Inc.
    • 7.1.11 Perkin Elmer
    • 7.1.12 Spectro Scientific (AMETEK INC.)
    • 7.1.13 Parker Hannifin Corporation
    • 7.1.14 Gastops Ltd.

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET