市場調查報告書
商品編碼
1308584
2030 年催化劑再生市場預測:按技術、應用和地區劃分的全球分析Catalyst Regeneration Market Forecasts to 2030 - Global Analysis By Technology (On-site Regeneration & Off-site Regeneration), Application (Power & Energy, Refineries, Environmental, Chemicals & Petrochemicals & Other Applications) & By Geography |
根據 Stratistics MRC 的數據,2023 年全球催化劑再生市場規模將達到 58.5 億美元,預測期內復合年增長率為 6.1%,到 2030 年將達到 89.1 億美元。達到美元。
催化劑再生是幫助廢催化劑恢復催化活性的過程。 該技術通常需要熱處理來去除吸收的物質和表面塗層。 全氯乙烯和氫氣被廣泛用作催化劑再生劑。 此外,催化劑再生提供了許多有利的選擇,例如節省成本、可回收性和保持綠色形象。
由於其彈性和對塑料、金屬、橡膠和皮革的粘附能力,全氯乙烯被廣泛用作防水劑、脫漆劑、印刷油墨、粘合劑、密封劑、磨料和潤滑劑。它已被用作流行產品中的一種成分。 全氯乙烯在石油精煉中用作催化劑再生過程的鹽酸來源,包括催化重整和異構化過程。 在正常操作和再生中,氯化劑可以在重整過程中用作活化劑。 全氯乙烯嚴格的質量檢驗能力正在推動市場增長。
多相催化劑的失活是一個普遍存在的問題,導致催化速率隨著時間的推移而下降。 用於減少汽油和柴油發動機排放的催化劑再生可能會被燃料和潤滑油添加劑以及發動機腐蝕產物污染和結垢。 當催化反應在高溫下進行時,熱降解會以活性相晶體生長和孔結構塌陷的形式發生。 類似地,進料中反應性氣體的存在可以改變催化活性相的氧化態。 這一因素阻礙了市場的拓展。
萃取、過濾、真空蒸餾和離心是回收催化劑的一些經典技術。 這些回收技術涉及多個循環和輸出。 此外,再生必須在低於200度C的溫度下進行。 回收技術的改進使回收過程更加有效。 採用脫油、乾燥、破碎、篩分、除焦等現代化工藝,流程更簡單、更安全。 這些營造良好氛圍的最佳實踐正在推動市場的擴張。
所有商業 DHP 工藝都包括通過焦炭燃燒再生催化劑的關鍵步驟。 由於需要快速徹底的再生,焦炭燃燒是高度放熱的,催化劑再生的輸入溫度很高。 接觸催化劑的程度及其形狀組成決定了潛在的健康影響。 一些金屬催化劑、天然沸石和酸都具有纖維化特性,會導致皮膚刺激、過敏和纖維化。
COVID-19 疫情對化工和石化行業產生了重大影響,導致催化劑再生需求減少。 大多數製造設施要不是關閉,要不是產能減少。 這一因素往往會減緩市場增長,預計將在 2021 年第一季度造成失衡。 疫情過後,各製造業領域恢復競爭,加劇了催化劑更新的需要。
場外再生業務預計將實現利潤豐厚的增長。 加氫催化劑異位再生技術是一種合理的方法,因其催化活性損失小、再生後催化劑物理性能恢復能力強,值得大力推薦。 石油天然氣和石化行業的催化劑再生不斷增長,推動了市場的擴張。 煉油廠越來越多地使用場外催化劑再生,其中氫氣和石腦油反應形成所需的最終產品。 其再生能力和低損傷因素正在推動該領域的增長。
在煉油廠領域,催化劑在催化劑再生過程中不斷更新,其中氫氣和石腦油發生反應,產生所需的最終產品。 該反應的催化劑在更新之前不斷地在反應器中循環。 此外,還提高了抗爆質量。 低辛烷值碳氫化合物通過煉油廠的催化劑再生轉化為高辛烷值。 吸附鎳、硫和釩等某些金屬的能力也推動了該行業的需求。
預計亞太地區在預測期內將佔據最大的市場份額。 預計中國、日本、韓國和印度將成為該地區的主要市場。 該地區是主要化學和石油工業的所在地。 製造業從快速工業化和政府舉措中受益匪淺。 該地區對石油產品的需求不斷增加,環保法規日趨嚴格,因此市場需求不斷擴大。
由於投資增加,預計亞太地區在預測期內的複合年增長率最高。 該地區正在應對國際參與者的大量投資。 印度、中國和印度尼西亞等國不斷收緊的環境法規,例如強制政府回收廢催化劑,以及增加對公共和私人建築的投資,是推動該地區向前發展的主要原因。
2023 年1 月,全球特種化學品行業的領導者雅保公司(Albemarle Corporation) 正式宣布其全資子公司Ketjen 品牌成立,該子公司為石化、石油煉製和特種化學品行業製造定制的先進催化劑解決方案。
2022年6月,巴斯夫宣布推出用於綠色制氫的Puristar(R) R0-20和Sorbead(R)吸附技術。 這兩項技術可以對水電解過程中的產物氫氣流進行淨化和脫水,用於液化、運輸、能源和化工原料。
2021 年 11 月,Nippon Ketjen 推出了用於 ULSD 製造的下一代清潔燃料催化劑 KF 774 Pulsar。 該催化劑可實現高 HDS 和 HDN 性能、高性能穩定性和低氫消耗。
According to Stratistics MRC, the Global Catalyst Regeneration Market is accounted for $ 5.85 billion in 2023 and is expected to reach $ 8.91 billion by 2030 growing at a CAGR of 6.1% during the forecast period. Catalyst regeneration is a process that helps a used catalyst regains its catalytic activity. For the purpose of removing absorbed species and surface coatings, the technique often requires heat treatment. Perchloroethylene and hydrogen are both extensively used as catalyst regeneration agents. Additionally, catalyst regeneration provides a number of advantageous options, including cost reduction, recyclability, and maintaining an eco-friendly image.
Perchloroethylene has been used as an ingredient in a range of common products such as water repellants, paint removers, printing inks, glues, sealants, polishes and lubricants because of its resilience and capacity to cling to plastics, metal, rubber, and leather. Perchloroethylene is utilized as a source of hydrochloric acid for catalyst regeneration procedures in petroleum refineries, including in the catalytic reformer and isomerization processes. During both regular operation and regeneration, the chloriding agent may be utilized in the reforming process as an activator. The precise quality-checking capabilities of perchloroethylene are propelling the growth of the market.
Deactivation of heterogeneous catalysts is a ubiquitous problem that causes loss of catalytic rate with time. Catalytic regeneration used to reduce emissions from gasoline or diesel engines may be poisoned or fouled by fuel or lubricant additives and/or engine corrosion products. If the catalytic reaction is conducted at high temperatures, thermal degradation may occur in the form of active phase crystallite growth and collapse of the pore structure. Similarly, the presence of reactive gases in the feed might cause changes in the oxidation state of the active catalytic phase. This factor is impeding market expansion.
Extraction, filtering, vacuum distillation, and centrifugation are some of the classic techniques for recycling catalysts. There are multiple cycles and outputs involved in these recycling techniques. Regeneration must also take place at temperatures below 200 C. The recycling process became more effective because to improvements in recycling technology. The procedure was made simpler and safer by using modern processes including de-oiling, drying, grinding, sieving, and decoking. These finest methods for a superior atmosphere are promoting the market expansion.
All commercial DHP methods involve a critical step called catalyst regeneration by coke burning-off. Due to the necessity for quick and thorough regeneration, the coke burning-off is very exothermic, and the input temperature for catalyst regeneration is high. The potential extent of exposure to catalysts as well as their form composition determines the potential health impacts. Some metal-based catalysts, naturally occurring zeolites and acids all have fibrogenic properties that can cause skin irritation and sensitization and fibrogenicity.
The COVID-19 epidemic has had a significant impact on the chemical and petrochemical sectors, and as a result, the demand for catalyst regeneration has decreased. The majority of manufacturing facilities has been shut down or is operating at reduced capacity. This element tends to slow market growth and is predicted to cause imbalances until the first quarter of 2021. After the pandemic, all manufacturing sectors resumed rivalry, which exacerbated the need for catalyst renewal.
The off-site regeneration segment is estimated to have a lucrative growth. The hydrogenation catalyst off-site regeneration technique is highly recommended since it has a reasonable method, little loss of catalyst activity, and strong recoverability on the regenerated catalyst's physical properties. Catalyst regeneration in the oil and gas and petrochemical sectors is expanding, which is driving the expansion of the market. Refineries are increasingly using off-site catalyst regeneration, where hydrogen and naphtha input are reacted to form desired end products. Its recuperation ability and less impairment factors are fuelling the segment growth.
The refineries segment is anticipated to witness the fastest CAGR growth during the forecast period In a refinery, the catalytic regenerating procedure-where hydrogen and naphtha input are reacted to produce desired end products-involves continuous catalyst renewal. The reaction's catalyst is continually circulating through the reactors before being renewed. Additionally, it also increases the quality of antiknock. Low-octane hydrocarbons are changed into high-octane through catalyst regeneration in refineries. The sector demand is also being boosted by its capacity to absorb certain metals like nickel, sulfur, and vanadium, which operate as poisons for many refinery operations.
Asia Pacific is projected to hold the largest market share during the forecast period. China, Japan, Korea, and India are anticipated to be the leading markets in this region. It has the presence of key chemical and petroleum industries. The manufacturing sector is benefiting from a significant boost from quick industrialization and government initiatives. The market demand is escalating due to the region's rising need for petroleum products and strict environmental regulations.
Asia Pacific is projected to have the highest CAGR over the forecast period, owing to its raising investments. This region is dealing with significant investments from international players. Increased environmental restrictions, such as those requiring governments to reuse used catalysts, as well as rising public and private building investment in nations like India, China, and Indonesia are some of the key reasons propelling this region ahead.
Some of the key players profiled in the Catalyst Regeneration Market include Yokogawa Corporation of America, BASF SE, Evonik Industries AG, Nippon Ketgen, Tricat Industries Inc, CoaLogix Inc, Eurecat S.A.,STEAG Energy Services LLC, Nel ASA, Zibo Hengji Chemical Co. Ltd, Catalysts Europe, Cormetech, Ametek Inc, Albemarle Corporation, Advanced Catalyst Systems LLC and Axens.
In January 2023, Albemarle Corporation, a leader in the global specialty chemicals industry, announced the official brand launch of Ketjen, its wholly owned subsidiary that crafts tailored, advanced catalyst solutions for the petrochemical, refining and specialty chemicals industries.
In June 2022, BASF launched Puristar® R0-20 and Sorbead® Adsorption Technology for the use in green hydrogen production. The two technologies purify and dehydrate the product hydrogen stream from the water electrolysis process which can then be used for liquefaction and transportation, as an energy source or chemical feedstock.
In November 2021, Nippon Ketjen launched next generation KF 774 Pulsar clean fuels catalyst for ULSD production. It enables high HDS and HDN performance, high performance stability, and low hydrogen consumption.