市場調查報告書
商品編碼
1453949
2030 年鑄造黏結劑市場預測:按產品類型、產業結構、應用、最終用戶和地區進行的全球分析Foundry Binders Market Forecasts to 2030 - Global Analysis By Product Type, Industry Structure, Application, End User and by Geography |
根據Stratistics MRC的數據,2023年全球鑄造用黏結劑市場規模為38.1億美元,預計到2030年將達到56.9億美元,預測期內年複合成長率為5.9%。
鑄造黏合劑是金屬鑄造製程、成型和凝固模具的重要組成部分,以便製造金屬零件。這些黏合劑是特殊添加劑,可與鑄砂結合形成黏性且耐用的混合物。鑄造黏合劑的主要作用是為模具提供穩定性和強度,使其能夠承受鑄造過程中的高熱和壓力。黏合劑透過將砂粒黏合在一起來幫助製造精密和複雜的模具,確保成品金屬鑄件符合必要的要求。
據美國鑄造協會稱,正確選擇和應用鑄造黏結劑是實現最佳鑄造品質和效率的關鍵因素。
對薄材料的需求不斷增加
推動鑄造黏合劑市場的關鍵因素之一是航太和汽車等領域對輕量材料的需求不斷成長。鑄造黏合劑對於成型需要輕質和高強度的複雜零件至關重要。此外,隨著業界越來越關注燃油效率和性能,鑄造黏合劑有助於生產輕質、高強度鑄件,以滿足現代應用不斷變化的需求。
過高的推出成本與資本承諾
實施最先進的黏合劑技術的高昂初始成本是鑄造黏合劑市場的主要障礙。鑄造廠可能需要投入大量資本支出來更新機械和引入新的黏合配方。如果鑄造廠,尤其是小型鑄造廠,對初始資本負擔猶豫不決,那麼創新的黏合劑可能不會被廣泛採用。此外,成本因素也會阻止或延遲轉向更經濟、更環保的黏合劑解決方案的轉變。
對金屬鑄造和 3D 列印的需求不斷成長
由於3D列印在金屬鑄造中的使用越來越多,鑄造黏合劑市場潛力巨大。隨著3D列印技術在製造業中的應用越來越廣泛,對能夠更好地支撐積層製造生產的複雜結構的黏合劑的需求不斷成長。此外,能夠創建專門為滿足金屬鑄造和 3D 列印需求而設計的特殊黏合劑,為創新和市場擴張提供了新的機會。
競爭替代技術
傳統鑄造方法以及延伸的鑄造黏合劑正受到 3D 列印和其他先進製造流程等替代鑄造技術所出現的威脅。減少材料浪費、縮短生產週期和提高設計彈性是這些替代技術的一些潛在好處。此外,與傳統砂型鑄造製程競爭的新製造技術可能會影響鑄造黏合劑的整體需求,具體取決於應用。
COVID-19 的爆發對鑄造黏合劑市場產生了重大影響,導致供應鏈中斷、製造設施暫時關閉以及工業活動放緩。旅行限制和勞動力短缺導致生產計劃延遲,從而減少了建築和汽車等行業的需求。然而,由於價格波動和原料供應的不可預測性,市場面臨額外的挑戰。儘管如此,隨著全球經濟企穩,重點放在穩健且永續的供應鏈上,其他產業也出現復甦跡象,代工裝訂市場應該會逐漸復甦。
聚氨酯自硬部分預計將在預測期內成為最大的部分
聚氨酯自硬黏合劑領域預計將在鑄造黏合劑市場中佔據最大佔有率。這項優勢可以透過聚氨酯的卓越品質來解釋,包括高強度、耐用性和適應性。這些品質使聚氨酯成為製造金屬鑄造複雜模具的最佳選擇。此外,術語「免烘烤」描述了黏合劑由於能夠在室溫下固化而不需要額外的熱量而提高的鑄造效率。
化學工業領域預計在預測期內年複合成長率最高
在鑄造黏合劑市場中,化學工業領域預計年複合成長率最高。這種成長是由各種化學工藝和應用中對鑄造粘合劑的需求所推動的。對於化學工業中使用的金屬零件,鑄造黏合劑對於成型模具至關重要,可確保鑄造過程中的精度和生產率。此外,該領域的強勁成長是由於化學工業對專用金屬零件的需求不斷增加,以及鑄造黏合配方配方的進步以滿足特定的化學要求。
亞太地區在鑄造黏合劑市場中佔最大佔有率。該地區由於在汽車、航太和機械製造等許多依賴鑄造廠的行業中佔據主導地位,因此在市場上佔據主導地位。該地區市場拓展的關鍵因素是韓國、日本、中國、印度等。此外,亞太地區快速工業化、人口擴張和基礎設施建設投資增加導致金屬鑄件需求旺盛,帶動了鑄造黏結劑的需求。具有成本效益的生產能力、技術進步和政府支援政策進一步增強了該地區在鑄造黏結劑市場的主導地位。
北美鑄造黏合劑市場的年複合成長率最高。儘管亞太地區是主要地區,但北美地區對鑄造黏結劑的需求也在顯著增加。該地區的製造業蓬勃發展,特別是在航太、國防和汽車等嚴重依賴金屬鑄件的產業。對高性能鑄造黏合劑的需求、對環保和永續製造方法的日益重視以及技術進步都有助於北美市場的擴張。此外,該地區對研發的高度重視、主要行業參與者的存在以及有利的政府法規正在推動北美鑄造黏合劑市場的成長。
According to Stratistics MRC, the Global Foundry Binders Market is accounted for $3.81 billion in 2023 and is expected to reach $5.69 billion by 2030 growing at a CAGR of 5.9% during the forecast period. Foundry binders are vital parts of the metal casting process; they shape and solidify molds so that metal components can be produced. These binders are specialty additives that are combined with molding sand to form a cohesive and durable blend. Foundry binder's main job is to give the mold stability and strength so that it can endure the high heat and pressure of the casting process, binders aid in the construction of precise and complex molds by joining the sand particles, guaranteeing that the finished metal castings fulfill the required requirements.
According to the American Foundry Society, the proper selection and application of foundry binders are critical factors in achieving optimal casting quality and efficiency.
Growing need for low-profile materials
One major factor propelling the foundry binding market is the increasing need for lightweight materials in sectors like aerospace and automotive. Foundry binders are essential in shaping molds for complex parts that need to be lightweight and strong. Furthermore, foundry binders help to produce lightweight, high-strength castings that meet the changing demands of modern applications as industries place an increasing emphasis on fuel efficiency and performance.
Exorbitant start-up expenses and capital commitments
The high upfront costs of implementing cutting-edge binder technologies are a major barrier to the foundry binder market. Foundries might need to make large capital expenditures in order to update their machinery and introduce novel binder formulations. Innovative binders may not be widely adopted if foundries, particularly smaller ones, are discouraged by the initial financial burden. Additionally, cost factors, therefore, have the potential to hinder or postpone the switch to more economical and ecologically friendly binder solutions.
Growing need for metal casting and 3D printing
The market for foundry binders has a lot of potential due to the growing use of 3D printing in metal casting. The need for binders that can successfully support the complex structures made through additive manufacturing is rising as 3D printing technology becomes more widely used in the manufacturing sector. Moreover, this provides new opportunities for innovation and market expansion by allowing for the creation of specialty binders that are specifically designed to meet the demands of metal casting and 3D printing.
Alternative technologies competition
Traditional foundry practices and, consequently, foundry binders are under threat from the emergence of alternative casting technologies, such as 3D printing and other advanced manufacturing processes. Reduced material waste, quicker production cycles, and increased design flexibility are some of the benefits that these alternative technologies might provide. Additionally, the overall demand for binders in some applications may be impacted by new manufacturing techniques that compete with traditional sand casting processes, which could affect foundry binders.
The COVID-19 pandemic has had a major effect on the market for foundry binders, leading to supply chain disruptions, manufacturing facility closures for a while, and a slowdown in industrial activity. Movement restrictions and labor shortages have caused production schedules to be delayed and demand from sectors like construction and automotive to decline. However, the market is facing additional challenges due to price fluctuations and the unpredictability of the availability of raw materials. Still, as the world economy stabilizes, the foundry binding market should gradually recover due to the growing emphasis on robust and sustainable supply chains as well as recovery efforts in other industries.
The Polyurethane No-Bake segment is expected to be the largest during the forecast period
It is expected that the polyurethane no-bake binders segment will command the largest share of the foundry binders market. This dominance is explained by polyurethane's superior qualities, which include high strength, durability, and adaptability. These qualities make polyurethane a top option for crafting complex molds for metal casting. Moreover, the term No-Bake describes the binder's enhanced casting efficiency that results from its ability to cure at room temperature without the need for additional heat.
The Chemical Industry segment is expected to have the highest CAGR during the forecast period
In the foundry binder market, the chemical industry segment is projected to have the highest CAGR. The need for foundry binders in a variety of chemical processes and applications is what is driving this growth. For metal components used in the chemical industry, foundry binders are essential in shaping molds and guaranteeing accuracy and productivity during the casting process. Additionally, the robust growth of this segment can be attributed to the growing need for specialized metal components in the chemical industry, as well as advancements in foundry binder formulations to meet specific chemical requirements.
Asia Pacific held the largest share of the foundry binders market. Due to its significant presence in a number of foundry-dependent industries, including automotive, aerospace, and machinery manufacturing, this region dominated the market. Significant factors in the expansion of the market in the region were South Korea, Japan, China, India, and others. Furthermore, the Asia Pacific region's fast industrialization, expanding population, and rising investments in infrastructure development led to a significant demand for metal castings, which in turn drove a demand for foundry binders. Further bolstering the region's dominance in the foundry binding market were cost-effective production capabilities, technological advancements, and supportive government policies.
North America has the highest CAGR in the foundry binders market. The demand for foundry binders has increased noticeably in North America as well, despite Asia-Pacific being the dominant region. The area has a thriving manufacturing sector, especially in sectors that depend heavily on metal castings, like aerospace, defense, and automotive. The need for high-performance foundry binders, growing emphasis on environmentally friendly and sustainable manufacturing practices, and technological advancements have all contributed to the market's expansion in North America. Moreover, the region's strong emphasis on R&D, together with the presence of significant industry players and advantageous government regulations, have all helped to fuel the growth of the foundry binders market in North America.
Key players in the market
Some of the key players in Foundry Binders market include BASF SE, Kao Corporation, Vesuvius, Eurotek Foundry Products Limited, Imerys, HA-International LLC, Ashland Global Holdings Inc., Suzhou Xingye Foundry Material Co., Ltd, Huttenes-Albertus Chemische Werke GmbH, Foseco (Foundry Service Company) and ASK Chemicals.
In November 2023, BASF, a globally leading battery materials producer, and SK On, a globally leading electric vehicle battery cell manufacturer, have entered into an agreement to jointly evaluate collaboration opportunities in the global lithium-ion battery market focused on North America and Asia-Pacific. The collaboration brings together strong business and product development capabilities to develop industry-leading battery materials for lithium-ion batteries.
In August 2023, Japan's beauty giant Kao Corporation has announced an agreement to acquire Australian sun and body care brand Bondi Sands. The operation, estimated to be worth 450 million Australian dollars, allows the group to strengthen its sun care business.
In May 2023, Imerys, the world's leading supplier of mineral-based specialty solutions is collaborating with TotalEnergies to install a large-scale solar power system paired with battery energy storage at its Lompoc facility in Santa Barbara County, California, as part of a long-term energy services contract. This project is in alignment with Imerys' commitment to reducing greenhouse gas emissions across its global facilities and will eliminate approximately 7,000 metric tons of CO2 emissions annually.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.