市場調查報告書
商品編碼
1462778
等靜壓市場至2030年的預測:按類型、製程類型、產能、產品、壓製材料、分銷管道、最終用戶和地區的全球分析Isostatic Pressing Market Forecasts to 2030 - Global Analysis By Type, Process Type, Offering, Capacity, Pressing Material, Distribution Channel, End User and By Geography |
根據 Stratistics MRC 的資料,2023年全球等靜壓市場規模為 75.4 億美元,預計到2030年將達到 142.4 億美元,預測期內年複合成長率為 9.5%。
等靜壓是一種粉末冶金成形過程,從各個方向對粉末壓坯施加相等的壓力,以達到最大均勻的密度和細度,而不受單軸壓制的幾何限制而實現結構。由於 3D 列印零件需要低滲透性材料,等靜壓在汽車、醫療保健、航太和國防工業中廣受歡迎。
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根據波音和空中巴士預測,到年終,民航機將交付超過24,000架。
對先進材料的需求
等靜壓將金屬、陶瓷或複合材料粉末轉化為接近理論密度的緻密零件,並且與起始材料相比,性能顯著改善。消除鑄件內部空隙,提高機械性能並延長使用壽命。此外,等靜壓可以消除內部缺陷和缺陷,確保材料更均勻且具有可預測的性能。等靜壓機在性能和可靠性非常重要的各種行業所需的先進材料的生產中發揮關鍵作用。
初始投資高
設置等靜壓設備和引進專用設備需要大量的資金投入。這種財務障礙可能會阻礙中小企業(SME)進入市場,特別是那些業務資源有限的企業。此外,高昂的初始成本會延長投資回收期,影響盈利,並阻礙等靜壓技術在整個產業的廣泛採用。
技術進步
等靜壓設備、製程自動化和材料科學的持續創新使製造商能夠提高效率、精度和產品品質。高壓系統和積層製造整合的進步擴展等靜壓的功能,能夠生產日益複雜和客製化的零件。此外,數位建模、模擬軟體和資料分析的改進最佳化了製程參數並縮短了開發時間。這些技術進步推動成本降低、改善競爭並促進產業成長和創新。
替代製造技術
積層製造(3D 列印)等技術進步在設計靈活性和創建複雜幾何形狀的能力方面具有優勢,並且在某些應用中可能優於傳統的基於印刷的方法。此外,傳統鑄造和鍛造技術的進步可能會提供更具成本效益或更有效率的解決方案,具體取決於特定的零件和材料要求。來自此類替代技術的競爭可能會影響市場佔有率。
COVID-19 的影響
疫情的早期階段造成了供應鏈中斷、計劃延誤以及航太、石油和天然氣等行業的需求放緩。然而,隨著供應鏈多元化的關注以及醫療和能源領域對高品質零件的需求增加,市場逐漸復甦並表現出韌性。此外,疫情凸顯了供應鏈中的潛在脆弱性,促使一些公司加快對等靜壓等先進製造技術的投資,以提高自給自足和靈活性。
熱等靜壓部門預計在預測期內規模最大
預計熱等靜壓部門將佔據最大佔有率。在熱等靜壓中,材料在專用室中暴露在高溫和高靜水壓力下。這種熱量和壓力的結合有效地消除了內部空隙,並提高了材料的密度、機械性能和抗疲勞性。它廣泛用於固結粉末、緻密化鑄件以及提高各個工業領域的高要求應用中關鍵零件的性能。
預計汽車部門在預測期內年複合成長率最高
預計汽車部門在預測期內將出現良好成長。等靜壓,特別是熱等靜壓(HIP),有助於生產具有更高強度、耐用性和重量的關鍵零件。這些零件的範圍從渦輪增壓器轉子和閥門等引擎零件到製造過程中的結構元件和耐磨工具。汽車產業對燃油效率、安全性和零件壽命的關注推動對等靜壓技術的需求,以幫助實現這些目標。
由於粉末冶金和陶瓷製造的進步,亞太地區在預測期內佔據了最大的市場佔有率。以中國和印度為首的該地區,航太、汽車、能源和醫療等各行業對等靜壓機的需求不斷增加。基礎設施投資和製造地的增加進一步推動了亞太地區對等靜壓技術的需求不斷成長。
預計北美在預測期內將實現盈利成長。該地區對創新和技術進步的關注推動等靜壓的採用,特別是在精度和可靠性非常重要的航太和國防應用中。此外,憑藉其強大的製造基礎和對最尖端科技的關注,北美為等靜壓技術提供商提供了利潤豐厚的機會,以擴大其影響力並滿足不斷變化的行業需求。
According to Stratistics MRC, the Global Isostatic Pressing Market is accounted for $7.54 billion in 2023 and is expected to reach $14.24 billion by 2030 growing at a CAGR of 9.5% during the forecast period. Isostatic pressing is a powder metallurgy forming process that applies equal pressure in all directions to a powder compact, thus achieving maximum uniformity of density and microstructure without the geometrical limitations of uniaxial pressing. Isostatic pressing is popular for use in the automotive, healthcare and aerospace and defence industries, owing to the demand for low-penetrability material in 3D-printed parts.
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According to Boeing and Airbus forecasts, more than 24,000 commercial aircraft will be delivered by the end of 2041.
Demand for advanced materials
Isostatic pressing transforms metallic, ceramic, or composite powders into dense components achieving near theoretical density and vastly improved properties compared to starting materials. It eliminates internal porosity in castings, boosting mechanical properties and extending their lifespan. Moreover, isostatic pressing heals internal flaws and defects, ensuring a more homogeneous material with predictable performance. It plays a vital role in producing the advanced materials required by a wide range of industries, where performance and reliability are paramount.
High initial investment
Establishing isostatic pressing facilities and acquiring specialized equipment entails substantial capital expenditure. This financial barrier can deter entry into the market, particularly for small and medium-sized enterprises (SMEs) with limited resources. Additionally, the high upfront costs may prolong the return on investment period, impacting profitability and hindering the expansion of isostatic pressing technology adoption across industries.
Technological advancements
Continuous innovation in isostatic pressing equipment, process automation, and material science enables manufacturers to enhance efficiency, precision, and product quality. Advancements in high-pressure systems and additive manufacturing integration expand the capabilities of isostatic pressing, allowing for the production of increasingly complex and customized components. Additionally, improvements in digital modelling, simulation software and data analytics optimize process parameters and reduce development time. These technological advancements drive cost reductions; improve competitiveness and fostering industry growth and innovation.
Alternative manufacturing techniques
Advancements in technologies like additive manufacturing (3D printing) offers advantages in design flexibility and the ability to create complex geometries, potentially outpacing traditional press-based methods for some applications. Also, advancements in traditional casting and forging techniques could provide more cost-effective or efficient solutions depending on the specific component and material requirements. This competition from alternative techniques can impact market share.
Covid-19 Impact
The initial stage of the pandemic has caused supply chain disruptions, project delays, and a slowdown in demand from sectors like aerospace and oil & gas. However, the market demonstrated resilience as the focus on supply chain diversification and the increasing need for high-quality components in the medical and energy sectors drove a gradual recovery. Moreover, the pandemic highlighted potential supply chain vulnerabilities, leading some companies to accelerate investments in advanced manufacturing techniques like isostatic pressing to increase self-sufficiency and flexibility.
The hot isostatic pressing segment is expected to be the largest during the forecast period
The hot isostatic pressing segment is estimated to hold the largest share. In hot isostatic pressing, materials are subjected to both high temperature and high isostatic pressure within a specialized chamber. This combination of heat and pressure effectively eliminates internal porosity and improves the material's density, mechanical properties, and fatigue resistance. It is widely used for consolidating powders, densifying castings, and enhancing the performance of critical components in demanding applications across various industries.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is anticipated to have lucrative growth during the forecast period. Isostatic pressing, particularly Hot Isostatic Pressing (HIP), helps create critical parts with enhanced strength, durability, and lightweight properties. These components range from engine parts like turbocharger rotors and valves to structural elements and wear-resistant tools for manufacturing processes. The automotive sector's focus on fuel efficiency, safety, and component longevity fuels the demand for isostatic pressing technology as it helps achieve these goals.
Asia Pacific commanded the largest market share during the extrapolated period owing to advancements in powder metallurgy and ceramics production. With China and India leading the way, the region is witnessing increased demand for isostatic presses across various industries, including aerospace, automotive, energy, and medical sectors. Investments in infrastructure development and the rising manufacturing base further contribute to the expanding demand for isostatic pressing technology within the Asia Pacific region.
North America is expected to witness profitable growth over the projection period. The region's emphasis on innovation and technological advancement drives the adoption of isostatic pressing, particularly in aerospace and defence applications where precision and reliability are paramount. Additionally, with a strong manufacturing base and a focus on cutting-edge technologies, North America presents lucrative opportunities for isostatic pressing technology providers to expand their presence and cater to evolving industry needs.
Key players in the market
Some of the key players in the Isostatic Pressing Market include Kobe Steel, Ltd, Kennametal Inc, Bodycote plc, DORST Technologies GmbH & Co. KG, NIKKISO CO., LTD, EPSI Inc., American Isostatic Presses Inc, Shanxi Golden Kaiyuan Co., Ltd, Hoganas AB, Fluitron Inc., Sandvik AB, TBM Automation AG, Pressure Technology, Inc, FREY & CO. GMBH, Engineered Pressure Systems (EPSI), Hiperbaric USA Corp and Aubert & Duval.
In April 2023, Sandvik signed and completed acquisition of MCB Services and Minerals ("MCB"), a seller of mining software and services and exclusive reseller partner of Deswik in Brazil.
In September 2022, DORST TECHNOLOGIES/DE will begin the SMART-Spray Dryer Series expansion. POWTECH 2022 is the ideal venue for showcasing the ground-breaking design that will revolutionize the industry. This SMART-Spray Dryer-Series offers tremendous versatility in spray drying and is an all-in-one solution for small-scale production.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.