市場調查報告書
商品編碼
1476329
2030 年聚合物微射出成型市場預測:按材料類型、技術、應用和地區分類的全球分析Polymer Microinjection Molding Market Forecasts to 2030 - Global Analysis By Material Type, Technology, Application and By Geography |
根據Stratistics MRC的數據,2023年全球聚合物微注射射出成型市場規模為15.3億美元,預計到2030年將達到32.3億美元,預測期內複合年成長率為11.3%。
聚合物微注射射出成型是一種精密製造技術,用於生產高精度和一致性的小型複雜塑膠零件。這涉及在高壓下將熔融聚合物材料注入模具型腔,以形成詳細的特徵和形狀。這種方法非常適合小零件的大量生產。透過控制溫度、壓力和冷卻時間等因素,製造商可以實現嚴格的公差和出色的表面光潔度,從而使聚合物微注射射出成型成為生產微型複雜塑膠零件的首選。
根據厚生勞動省年度藥品生產統計報告,2018年日本醫療設備及材料市場規模為293億美元,較2017年成長6.9%。
小型化趨勢日益明顯
電子、汽車和醫療設備等行業日益小型化的趨勢是推動聚合物微注射射出成型市場成長的主要因素。隨著對更小、更精確零件的需求不斷增加,聚合物微注射射出成型為製造具有高尺寸精度的複雜零件提供了一種經濟高效的解決方案。這種方法使製造商能夠滿足現代應用嚴格的尺寸和重量要求,同時保持效率和擴充性,從而推動聚合物微注射射出成型在各個領域的採用。
材料相容性有限
聚合物微注射射出成型中材料的相容性有限,主要是由於此製程對材料具有特定的流動性能、熔體黏度和熱穩定性的要求。並非所有聚合物都能滿足這些標準,這限制了聚合物射出成型應用的材料選擇。這種限制限制了該技術滿足更廣泛工業需求的多功能性和靈活性,從而阻礙了市場成長。
不斷發展的電子和醫療保健領域
在電子產業,對智慧型手機和穿戴式裝置等更小、更複雜零件的需求正在推動聚合物微注射射出成型的採用。同樣,在醫療保健領域,對醫療設備、藥物傳輸系統和診斷工具小型化的需求正在推動市場發展。聚合物微注射射出成型正在推動持續成長,因為它為這些行業特定的要求提供了經濟高效的精密製造解決方案。
初始設定成本高
由於模具設計、製造和資本投資的複雜性,聚合物微注射射出成型的初始設定成本較高。微型生產對精密模具和機械的需求在很大程度上增加了這些成本。此外,高昂的安裝成本會延長計劃前置作業時間,增加製造商的財務風險,並可能阻礙投資。因此,企業可能會選擇替代製造方法,從而阻礙聚合物微注射射出成型產業的整體成長潛力。
COVID-19 的影響
COVID-19 的爆發對聚合物射出成型市場產生了各種影響。儘管最初因供應鏈中斷、生產設施暫時關閉以及消費者需求減少而放緩,但隨著行業適應新常態,市場逐漸恢復。疫情期間對醫療保健和醫療設備生產的日益關注為聚合物射出成型市場提供了推動力。此外,向遠端工作的轉變和對電子設備的日益依賴進一步維持了市場需求。
氣體輔助射出成型成型領域預計將在預測期內成為最大的領域
氣體輔助射出成型成型領域預計將出現良好的成長。 GAIM 是一種聚合物微注射射出成型方法,其中在初始聚合物注射後將氮氣或其他氣體注射到模具型腔中。透過將氣體注入模具型腔,可以製造具有較少縮痕和翹曲的複雜、厚的零件。該工藝提高了設計靈活性,減少了材料使用,並提高了表面光潔度。 GAIM 還有助於創建中空結構、輕質零件和精密形狀,擴大了應用範圍。
預計電子業在預測期內複合年成長率最高
由於電子業能夠製造具有嚴格公差的複雜、高精度零件,預計在預測期內複合年成長率最高。它用於製造微型電子設備,例如感測器、連接器、微流體晶片以及穿戴式裝置和手持設備的外殼。促進緊湊型電子組件中多種功能的整合,促進行業創新和小型化趨勢。
由於製造業的快速成長和對小型化元件的需求不斷增加,預計亞太地區在預測期內將佔據最大的市場佔有率。中國、日本和韓國等國家憑藉先進的製造能力和技術投資引領市場。該地區還受益於龐大的消費性電子市場、不斷發展的醫療保健產業和不斷擴大的汽車產業。此外,旨在促進製造和技術創新的有利政府政策和措施進一步推動了亞太地區聚合物微注射射出成型市場的成長。
由於其強大的工業基礎設施、技術進步和對創新的高度重視,預計北美在預測期內將呈現最高的複合年成長率。除了主要市場參與者的存在之外,政府的支持措施和研發投資也在推動市場成長。美國和加拿大是擁有先進製造能力並專注於創新的主要貢獻者。此外,對永續製造方法的關注和先進材料的採用進一步推動了北美聚合物微注射射出成型市場的擴張。
According to Stratistics MRC, the Global Polymer Microinjection Molding Market is accounted for $1.53 billion in 2023 and is expected to reach $3.23 billion by 2030 growing at a CAGR of 11.3% during the forecast period. Polymer microinjection molding is a precise manufacturing technique used to produce small, intricate plastic parts with high accuracy and consistency. It involves injecting molten polymer material into a mold cavity at high pressure, creating detailed features and geometries. This method is ideal for mass-producing miniature components. By controlling factors like temperature, pressure, and cooling time, manufacturers can achieve tight tolerances and superior surface finishes, making polymer microinjection molding a preferred choice for producing intricate plastic parts at a micro-scale.
According to the Ministry of Health, Labour and Welfare Annual Pharmaceutical Production Statistics, the Japanese market for medical devices and materials in 2018 was $29.3 billion, i.e., 6.9% up from 2017.
Rising miniaturization trend
The rising miniaturization trend across industries, such as electronics, automotive, and medical devices, is a key driver propelling the growth of the polymer microinjection molding market. As the demand for smaller and more precise components increases, polymer microinjection molding offers a cost-effective solution for producing intricate parts with high dimensional accuracy. This method enables manufacturers to meet the stringent size and weight requirements of modern applications while maintaining efficiency and scalability, thereby driving the adoption of microinjection molding in various sectors.
Limited material compatibility
Limited material compatibility in polymer microinjection molding is primarily due to the process's requirements for materials with specific flow properties, melt viscosity, and thermal stability. Not all polymers can meet these criteria, restricting the choice of materials for microinjection molding applications. This limitation hampers market growth by constraining the versatility and flexibility of the technology to address a broader range of industry needs.
Growing electronics & healthcare sectors
In the electronics industry, the demand for smaller and more intricate components for devices like smart phones and wearables fuels the adoption of microinjection molding. Similarly, in healthcare, the need for miniaturized medical devices, drug delivery systems, and diagnostic tools propels the market forward. Polymer microinjection molding offers cost-effective and precise manufacturing solutions that cater to the specific requirements of these industries, thus driving its continued growth.
High initial setup costs
High initial setup costs in polymer microinjection molding stem from the complexity of tooling design, fabrication, and equipment investment. The need for precision moulds and machinery tailored to micro-scale production contributes significantly to these costs. Additionally, high setup costs can extend project lead times and increase the financial risk for manufacturers, potentially deterring investment. As a result, companies may opt for alternative manufacturing methods, hindering the overall growth potential of the polymer microinjection molding industry.
Covid-19 Impact
The covid-19 pandemic had a mixed impact on the polymer microinjection molding market. While there was an initial slowdown due to disruptions in supply chains, temporary closures of manufacturing facilities, and decreased consumer demand, the market gradually recovered as industries adapted to the new normal. The heightened focus on healthcare and the production of medical devices during the pandemic provided a boost to the microinjection molding market. Additionally, the shift towards remote work and increased reliance on electronics further sustained market demand.
The gas-assisted injection molding segment is expected to be the largest during the forecast period
The gas-assisted injection molding segment is estimated to have a lucrative growth. GAIM is a technique within polymer microinjection molding that involves injecting nitrogen or other gases into the mold cavity after the initial polymer injection. It enables the production of complex, thick-walled parts with reduced sink marks and warpage by injecting gas into the mold cavity. This process enhances design flexibility, reduces material usage, and improves surface finish. GAIM also facilitates the creation of hollow structures, lightweight components, and precise geometries, expanding the range of applications.
The electronics segment is expected to have the highest CAGR during the forecast period
The electronics segment is anticipated to witness the highest CAGR growth during the forecast period, due to its ability to produce intricate, high-precision components with tight tolerances. It is employed in the fabrication of miniaturized electronic devices such as sensors, connectors, micro fluidic chips, and housings for wearables and handheld gadgets. It facilitates the integration of multiple functionalities within compact electronic assemblies, driving innovation and miniaturization trends in the industry.
Asia Pacific is projected to hold the largest market share during the forecast period due to its burgeoning manufacturing sector and increasing demand for miniaturized components. Countries like China, Japan, and South Korea are leading the market with their advanced manufacturing capabilities and investments in technology. The region also benefits from a large consumer electronics market, growing healthcare sector, and expanding automotive industry. Additionally, favorable government policies and initiatives aimed at promoting manufacturing and innovation further propel the growth of the polymer microinjection molding market in the Asia-Pacific region.
North America is projected to have the highest CAGR over the forecast period, owing to robust industrial infrastructure, technological advancements, and a strong focus on innovation. The presence of key market players, coupled with supportive government initiatives and investments in research and development, fosters market growth. The United States and Canada are key contributors, boasting advanced manufacturing capabilities and a focus on innovation. Additionally, increasing emphasis on sustainable manufacturing practices and the adoption of advanced materials further drive the expansion of the polymer microinjection molding market in North America.
Key players in the market
Some of the key players profiled in the Polymer Microinjection Molding Market include Accu-Mold LLC, Precimold Inc., SMC Limited, Stamm AG, MTD Micro Molding, Makuta Technics Inc., Plasdan Group, Sovrin Plastics, Matrix Plastic Products, Micromold Inc., Cicor Group, TERA Plastics & Electronics Limited, BMP Medical, Kamek Precision Tools and Promold Plastics.
In September 2023, Accumold pioneered an innovative method for micro injection molding of thin-wall cannulas at exceptionally high production rates. These delicate and slender cannulas hold crucial importance across a spectrum of medical uses, notably in reducing patient discomfort and enhancing medical procedures.
In January 2023, Accumold made a strategic investment in its micro additive manufacturing (AM) capability with the acquisition of the Fabrica 2.0 machine from Nano Dimension. This move signifies Accumold's ongoing commitment to enhancing its portfolio of precision micro AM technologies.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.