市場調查報告書
商品編碼
1551223
2030 年製造執行系統市場預測:按組件、部署、最終用戶和地區進行的全球分析Manufacturing Execution Systems Market Forecasts to 2030 - Global Analysis By Component, Deployment, End User and By Geography |
根據Stratistics MRC預測,2024年全球製造執行系統(MES)市場規模將達到150.8億美元,並在預測期內以11.7%的複合年成長率成長,到2030年將達到292.9億美元。
製造執行系統 (MES) 是一種整合軟體解決方案,旨在管理和控制車間的製造流程。它連接企業資源規劃 (ERP) 系統和生產設備,提供生產活動、性能和品質的即時可見性。 MES 解決方案有助於監控和管理工單、調度、庫存和勞動力,使製造商能夠最佳化營運、提高效率並確保產品品質。透過直接從生產線收集資料,MES 系統可以幫助您追蹤進展、發現問題並做出明智的決策。
根據美國能源資訊署預測,2022年美國原油產量平均為1,170萬桶/日,2023年為1,240萬桶/日,超過2019年創下的歷史新高。
對加強品管的需求不斷增加
隨著各行業努力滿足嚴格的品質標準和監管要求,MES 技術不斷發展以提供更強大的即時監控功能。現代 MES 解決方案整合了先進的資料分析、人工智慧和機器學習,可以在品質問題發生之前檢測並解決它們。這項增強的功能使您能夠準確追蹤生產變數、及早識別潛在缺陷並更有效地管理糾正措施。透過無縫連接生產過程和品管措施,MES 系統使製造商能夠實現更高的一致性、減少浪費並提高整體產品可靠性。
維護和支援成本
維護和支援成本會導致預算和資源緊張,從而對製造執行系統 (MES) 的有效性產生重大影響。 MES 對於最佳化生產流程和提高效率至關重要,它提供持續更新、故障排除和技術支持,以解決系統故障、整合新技術並適應經常需要的不斷變化的生產需求。這些成本可能很高,因為維護專門的軟體和硬體很複雜並且需要熟練的人員。高維護成本可能會從其他重要領域(例如研發和擴建計劃)轉移資金,並抑制創新和競爭力。
製造過程的複雜性增加
現代MES解決方案旨在與物聯網、人工智慧和巨量資料分析等先進技術無縫整合,從而實現生產活動的即時監控和控制。這種整合可以提高您的製造營運的可見性,使您能夠更準確地追蹤材料、機器性能和產品品質。增強的 MES 功能還可以透過分析大量資料來最佳化流程並預測維護需求,從而支援自適應決策。此外,與供應鏈和企業資源規劃(ERP)系統同步的能力確保了管理資源和回應動態市場需求的一致方法。
資料安全和隱私問題
資料安全和隱私問題對製造執行系統 (MES) 產生重大影響,而製造執行系統對於製造環境中的即時監控和控制至關重要。 MES 與各種感測器、設備和網路整合,以產生和處理大量敏感操作資料。這種互連性使製造商面臨更大的網路攻擊、資料外洩和未授權存取的風險。然而,專有生產流程和智慧財產權等敏感資訊可能會成為惡意行為者的攻擊目標,從而導致嚴重的財務和聲譽損失。
COVID-19 大流行暴露了生產流程中的漏洞並加速了數位轉型的需求,對製造執行系統 (MES) 產生了重大影響。封鎖和社會隔離措施擾亂了供應鏈,導致原料和零件短缺。這凸顯了 MES 提供即時可見性和適應性的需求,使製造商能夠快速回應不斷變化的條件。這場大流行凸顯了資料分析和自動化在最佳化營運和減輕干擾方面的重要性。
預計服務業將在預測期內成為最大的產業
透過整合即時資料分析、人工智慧和物聯網連接等先進技術,這些增強功能使製造活動能夠得到更精確的監控和控制。改進的 MES 框架提供了對生產指標的詳細洞察,簡化了工作流程管理,並透過預測性維護和自動化品管來推動更好的決策。這些升級使製造商能夠減少停機時間、提高效率並確保更高的產品品質。
預計航太和國防部門在預測期內複合年成長率最高
航太和國防產業預計在預測期內將實現最高的複合年成長率,因為它提高了業務效率並確保了高標準的品質和可靠性。透過部署先進的 MES 解決方案,該行業旨在提高追蹤物料、最佳化工作流程並嚴格遵守監管要求的準確性。這種技術演進不僅提高了生產力,還增強了快速適應不斷變化的需求和複雜生產場景的能力。其結果是一個更敏捷和響應迅速的製造環境,支援高性能航太和國防產品的生產,同時降低成本並最大限度地減少與生產和供應鏈中斷相關的風險。
預計歐洲地區在預測期內將佔據市場最大佔有率。隨著各行業應對全球競爭和快速、靈活生產的需求,MES 技術已成為簡化業務的關鍵。這些系統可以即時監控和控制製造過程,促進更好的決策,減少停機時間並最佳化資源利用。這一趨勢反映了歐洲製造業的數位轉型,其中營運效率不僅是一種競爭優勢,而且成為維持成長和創新的必要條件。
預計歐洲地區在整個預測期內將實現盈利成長。歐洲政府法規旨在確保 MES 解決方案符合資料完整性、網路安全和操作可靠性的嚴格標準。透過制定關於如何監控和控制製造流程的明確指南,這些法規有助於簡化整個全部區域的運作、減少錯誤並提高產品品質。此外,法律規範將鼓勵區域採用工業 4.0 實踐等先進技術,並促進該領域的創新。遵守這些法規不僅有助於製造商滿足法律要求,還可以提高他們在全部區域快速發展的市場中的競爭力。
According to Stratistics MRC, the Global Manufacturing Execution Systems Market is accounted for $15.08 billion in 2024 and is expected to reach $29.29 billion by 2030 growing at a CAGR of 11.7% during the forecast period. Manufacturing Execution Systems (MES) are integrated software solutions designed to manage and control manufacturing processes on the shop floor. They bridge the gap between enterprise resource planning (ERP) systems and production equipment, providing real-time visibility into production activities, performance, and quality. MES solutions facilitate the monitoring and management of work orders, scheduling, inventory, and labor, enabling manufacturers to optimize operations, improve efficiency, and ensure product quality. By collecting data directly from production lines, MES systems help in tracking progress, identifying issues, and making informed decisions.
According to U.S. Energy Information Administration, U.S. crude oil extraction will average 11.7 million barrels per day in 2022 and 12.4 million barrels per day in 2023, exceeding the record high achieved in 2019.
Rising demand for enhanced quality control
As industries strive to meet stringent quality standards and regulatory requirements, MES technology is evolving to provide more robust and real-time monitoring capabilities. Modern MES solutions integrate advanced data analytics, artificial intelligence, and machine learning to detect and address quality issues proactively. This enhanced functionality allows for precise tracking of production variables, early identification of potential defects, and more efficient management of corrective actions. By seamlessly connecting production processes with quality control measures, MES systems enable manufacturers to achieve higher consistency, reduce waste, and improve overall product reliability.
Maintenance and support costs
Maintenance and support costs significantly impact the effectiveness of Manufacturing Execution Systems (MES) by straining budgets and resources. MES, crucial for optimizing production processes and improving efficiency, often require ongoing updates, troubleshooting, and technical support to address system glitches, integrate new technologies, and adapt to changing production needs. These costs can escalate due to the complexity of maintaining specialized software and hardware, as well as the need for skilled personnel. High maintenance expenses can divert funds from other critical areas, such as research and development or expansion projects, potentially stifling innovation and competitiveness.
Increasing complexity of manufacturing processes
Modern MES solutions are designed to integrate seamlessly with advanced technologies such as IoT, AI, and big data analytics, allowing for real-time monitoring and control of production activities. This integration facilitates improved visibility into manufacturing operations, enabling more precise tracking of materials, machinery performance, and product quality. Enhanced MES capabilities also support adaptive decision-making by analyzing vast amounts of data to optimize processes and predict maintenance needs. Additionally, the ability to synchronize with supply chain and enterprise resource planning (ERP) systems ensures a cohesive approach to managing resources and responding to dynamic market demands.
Data security and privacy concerns
Data security and privacy concerns are significantly impacting Manufacturing Execution Systems (MES), which are crucial for real-time monitoring and control in manufacturing environments. As MES integrate with various sensors, devices, and networks, they generate and handle vast amounts of sensitive operational data. This interconnectedness exposes manufacturers to increased risks of cyber-attacks, data breaches, and unauthorized access. However, sensitive information, such as proprietary production processes and intellectual property, can be targeted by malicious actors, potentially leading to severe financial and reputational damage.
The COVID-19 pandemic significantly impacted Manufacturing Execution Systems (MES) by exposing vulnerabilities in production processes and accelerating the need for digital transformation. Lockdowns and social distancing measures disrupted supply chains, leading to shortages of raw materials and components. This highlighted the necessity for MES to provide real-time visibility and adaptability, allowing manufacturers to respond swiftly to changing conditions. The pandemic underscored the importance of data analytics and automation in optimizing operations and mitigating disruptions.
The Services segment is expected to be the largest during the forecast period
Services segment is expected to be the largest during the forecast period, by integrating advanced technologies such as real-time data analytics, artificial intelligence, and IoT connectivity, these enhancements enable more precise monitoring and control of manufacturing activities. The improved MES frameworks provide detailed insights into production metrics, streamline workflow management, and facilitate better decision-making through predictive maintenance and automated quality control. These upgrades help manufacturers reduce downtime, increase efficiency, and ensure higher product quality.
The Aerospace & Defense segment is expected to have the highest CAGR during the forecast period
Aerospace & Defense segment is expected to have the highest CAGR during the forecast period as it improves operational efficiency and ensure high standards of quality and reliability. By implementing advanced MES solutions, the sector aims to achieve greater precision in tracking materials, optimizing workflows, and maintaining rigorous compliance with regulatory requirements. This technological evolution not only boosts productivity but also enhances the ability to rapidly adapt to changing demands and complex production scenarios. The result is a more agile and responsive manufacturing environment that supports the creation of high-performance aerospace and defense products, while also reducing costs and minimizing risks associated with production and supply chain disruptions.
Europe region is poised to hold largest share of the market over the extrapolated period. As industries grapple with global competition and the need for rapid, flexible production, MES technologies have become crucial for streamlining operations. These systems enable real-time monitoring and control of manufacturing processes, facilitating better decision-making, reducing downtime and optimizing resource utilization. This trend reflects a broader push towards digital transformation in the European manufacturing sector, where operational efficiency is not just a competitive advantage but a necessity for sustaining growth and innovation.
Europe region is projected to witness profitable growth throughout the forecast period. Government regulations in Europe are designed to ensure that MES solutions comply with rigorous standards for data integrity, cybersecurity and operational reliability. By setting clear guidelines for how manufacturing processes should be monitored and controlled, regulations help to streamline operations, reduce errors and improve product quality across the region. Moreover, regulatory frameworks encourage the regional adoption of advanced technologies such as Industry 4.0 practices, driving innovation within the sector. Compliance with these regulations not only helps manufacturers meet legal requirements but also positions them competitively in a rapidly evolving market across the region.
Key players in the market
Some of the key players in Manufacturing Execution Systems market include Emerson Electric Co, HCL Technologies, Honeywell International Inc, Infor Global Solutions, Lanner Group, Mitsubishi Electric Corporation, Oracle Corporation, Rockwell Automation, Inc, Siemens AG and Yokogawa Electric Corporation.
In February 2023, AVEVA Group PLC launched a new version of the manufacturing execution system software to support data center deployments. The latest iteration of the AVEVA Manufacturing Execution System (MES) will speed up the standardization and large-scale introduction of best practices, increasing operational sustainability & efficiency.
In October 2022, Pico MES, a manufacturing execution system (MES) technology business focusing on the automation of essential production activities for small to medium-sized enterprises, announced the addition of a novel alert function to its next-generation MES technology. The innovative new tool enables operators to deliver rapid notifications via autonomous emails, text, and/or messaging, as well as Microsoft Teams and Slack.
In June 2022, ABB Ltd. received a contract to provide ABB Ability Manufacturing Execution System (MES) to Asia Symbol Group's new production line. The expansion gave Asia Symbol better control over planning, scheduling, and ongoing efficiency & waste reduction while also optimizing the company's overall production process across all lines at its Guangdong mill (China).
In May 2022, SymphonyAI Industrial launched its artificial intelligence (AI) integrated MOM 360 manufacturing operations control solution, which includes integrated factory execution systems (MES) features, enterprise-level administration, and AI-based process improvement. MOM 360 is intended to assist businesses in achieving the Industry 4.0 intelligent manufacturing objectives of data-driven optimization at the enterprise scale.