市場調查報告書
商品編碼
1558284
2030 年雷射焊接機市場預測:按焊接類型、材料類型、功率、技術、應用、最終用戶和地區進行的全球分析Laser Welding Machine Market Forecasts to 2030 - Global Analysis By Welding Type, Material Type, Power Output, Technology, Application, End User and By Geography |
根據Stratistics MRC預測,2024年全球雷射焊接機市場規模將達23億美元,預計2030年將達到34億美元,預測期內複合年成長率為6.7%。
雷射焊接機是一種高強度工具,用於使用聚焦光束連接金屬材料或熱塑性塑膠。它的工作原理是小孔焊接或滲透模式焊接,在工件中形成充滿汽化材料的空腔。本機器由雷射光源、光學系統和工件組成。它具有高精度、高速度、高效性、多功能性和自動化特點,適合複雜的行業。
根據美國焊接協會(AWS)預測,到2020年,美國製造業將短缺29萬名熟練焊工,而且這種熟練勞動力短缺並不僅限於美國。
高品質機械加工零件的需求不斷成長
雷射焊接可以形成堅固、耐用的焊縫,且熱影響區域最小,使其成為先進材料和複雜設計的理想選擇。其效率和速度還有助於縮短生產時間並降低營運成本,使其成為大批量製造環境的有吸引力的選擇。隨著行業的發展和品質成為優先考慮的因素,對雷射焊接機的需求預計將大幅增加。因此,由於對精度和可靠性的需求,市場需求激增。
工藝限制
該市場面臨一些限制,包括組裝精度高、冷卻快、初始投資和維護成本高。這些因素阻礙了各種行業的發展和應用,特別是在需要材料完整性的應用中。此外,快速冷卻可能會導致脆性金屬零件出現裂紋,而高昂的初始投資和維護成本可能會阻礙中小型企業採用雷射焊接技術。解決這些挑戰對於雷射焊接機的廣泛市場接受和使用至關重要。
擴大跨產業招聘
雷射焊接機因其高精度、高速度和高效率而受到歡迎,使其成為汽車、醫療、電子、航太和珠寶飾品製造等領域大批量生產應用的理想選擇。汽車工業是一個主要的消費者,用它來精密焊接引擎零件、傳動零件、燃油濾清器和電磁閥。自動化的便利性也進一步刺激了汽車產業的需求。
高成本
雷射焊接機的成本較高,從幾萬美元到數百萬美元不等,尤其是對中小企業來說,實施起來是一個很大的挑戰。潛在用戶不願採用雷射焊接技術,因為初始投資和維護成本進一步增加了營運成本。儘管具有提高準確性和效率等優點,但高成本可能會阻礙這種先進技術在各個製造領域的廣泛採用。
COVID-19 大流行對雷射焊接機市場產生了重大影響,擾亂了汽車、醫療和電子等行業的營運和供應鏈。停工和社交隔離措施減少了產量並推遲了計劃。然而,隨著行業復甦,對包括雷射焊接技術在內的自動化解決方案的需求增加,以提高效率並減少勞動力依賴。
預計小孔焊接領域將在預測期內成為最大的領域
預計小孔焊接將成為預測期內最大的細分市場。小孔焊接是雷射焊接機常用的技術,可在材料中形成小孔狀空腔,從而實現深而窄的焊接。該工藝將高強度雷射光束聚焦到工件上,形成一個空腔,從而實現更深的穿透和更強的焊接。該技術在汽車和航太等行業特別有用,因為輕質部件是必不可少的。
飛機結構領域預計在預測期內複合年成長率最高
飛機結構產業預計在預測期內複合年成長率最高。雷射焊接技術在航太領域越來越受歡迎,用於製造輕質且堅固的飛機結構。它比鉚釘等傳統方法具有優勢,可以實現更簡單的設計和更輕的重量。雷射焊接的精度可確保接頭堅固耐用,同時保持先進的材料。研究重點是最佳化大型結構的工藝,以提高燃油效率和結構完整性。
由於技術進步、汽車和航太領域對精密焊接的需求不斷增加以及製造過程自動化的興起,預計北美將在預測期內佔據最高的市場佔有率。該地區強大的工業基礎和主要市場參與者的存在正在刺激雷射焊接技術的創新和採用。此外,對節能和環保製造解決方案的日益重視也推動了市場的發展。
由於生產效率和準確性的提高,預計亞太地區在預測期內的複合年成長率最高。此外,政府支持先進製造業的舉措和國際參與者的不斷增加正在促進充滿活力的市場環境。因此,該市場有望實現顯著成長,反映出全部區域工業現代化和技術進步的更廣泛趨勢。
According to Stratistics MRC, the Global Laser Welding Machine Market is accounted for $2.3 billion in 2024 and is expected to reach $3.4 billion by 2030 growing at a CAGR of 6.7% during the forecast period. A laser welding machine is a high-intensity tool used to join metallic materials or thermoplastics using a focused beam. It operates on the principle of keyhole or penetration mode welding, creating a cavity filled with vaporized material in the work piece. The machine consists of a laser source, an optical system, and the work piece. It offers high precision, speed, efficiency, versatility, and automation, making it suitable for complex industries.
According to the American Welding Society (AWS), the U.S. manufacturing industry was short of 290,000 skilled welders by 2020, and these skilled labor shortages are not unique to the U.S.
Growing demand for quality fabricated parts
Laser welding is preferred due to its ability to create strong, durable welds with minimal heat-affected zones, making it ideal for working with advanced materials and complex designs. Its efficiency and speed also contribute to shorter production times and reduced operational costs, making it an attractive option for high-volume production environments. As industries evolve and prioritize quality, the demand for laser welding machines is expected to rise significantly. Therefore, the market is experiencing a surge in demand due to the need for precision and reliability.
Process limitations
The market faces several limitations, including high assembly accuracy, rapid cooling, and high initial investment and maintenance costs. These factors can hinder its growth and application across various industries, particularly in applications requiring material integrity. Additionally, rapid cooling can cause cracking in brittle metal parts, and the high initial investment and maintenance costs can deter smaller enterprises from adopting laser welding technology. Addressing these challenges is crucial for broader market acceptance and utilization of laser welding machines.
Growing adoption across industries
Laser welding machines are gaining popularity due to their high precision, speed, and efficiency, making them ideal for high-volume applications in sectors like automotive, medical, electronics, aerospace, and jewelry manufacturing. The automotive industry is a major consumer, using them to weld engine parts, transmission components, fuel filters, and solenoids with precision. The ease of automation further boosts demand in the automotive sector.
High costs
The high costs of laser welding machines, ranging from tens of thousands to over a million dollars, pose a significant challenge to their adoption, especially among small and medium-sized enterprises. The initial investment and maintenance costs further increase operational expenses, deterring potential users from adopting laser welding technology. Despite its advantages like increased precision and efficiency, the high costs may hinder the widespread adoption of this advanced technology in various manufacturing sectors.
The COVID-19 pandemic significantly impacted the laser welding machine market, disrupting operations and supply chains across industries like automotive, medical, and electronics. Lockdowns and social distancing measures led to decreased production and delayed projects. However, as industries recovered, demand for automated solutions, including laser welding technology, grew to enhance efficiency and reduce labour dependency.
The keyhole welding segment is expected to be the largest during the forecast period
The keyhole welding is expected to be the largest during the forecast period. Keyhole welding is a popular technique in laser welding machines, allowing deep and narrow welds by creating a keyhole-shaped cavity in the material. This process involves focusing a high-intensity laser beam onto the workpiece, resulting in a cavity that allows deeper penetration and stronger welds. This technique is particularly beneficial in industries like automotive and aerospace, where lightweight components are essential.
The aircraft structures segment is expected to have the highest CAGR during the forecast period
The aircraft structures segment is expected to have the highest CAGR during the forecast period. Laser welding technology is gaining popularity in the aerospace sector for lightweight, robust aircraft structures. It offers advantages over traditional methods like riveting, allowing for simpler designs and weight reduction. Laser welding precision ensures strong, durable joints while maintaining advanced materials. Research is focused on optimizing processes for large-scale structures, contributing to fuel efficiency and structural soundness.
North America is expected to have the highest market share over the projection period driven by advancements in technology, increasing demand for precision welding in the automotive and aerospace sectors, and the rise of automation in manufacturing processes. The region's strong industrial base and the presence of key market players are fueling innovation and adoption of laser welding techniques. Moreover, the growing emphasis on energy-efficient and environmentally friendly manufacturing solutions is boosting the market.
Asia Pacific is projected to witness the highest CAGR over the forecast period due to improving production efficiency and precision is further propelling the adoption, as these technologies offer superior speed and accuracy compared to traditional methods. Additionally, government initiatives supporting advanced manufacturing and the increasing presence of international players are contributing to a dynamic market environment. As a result, the market is poised for substantial growth, reflecting broader trends of industrial modernization and technological advancement throughout the region.
Key players in the market
Some of the key players in Laser Welding Machine market include TRUMPF Group Fanuc Corporation, IPG Photonics Corporation, Mitsubishi Electric Corporation, Coherent, Inc., Emerson Electric Co. , AMADA Co. Ltd., IPG Photonics Corp. , Jenoptik AG, Bystronic Laser AG, Prima Industrie S.p.A., KUKA Robotics, Han's Robot Co., Ltd., Perfect Laser Co. Ltd. and Laserstar Technologies Corp.
In July 2024, TRUMPF announced a strategic partnership with SiMa.ai to integrate artificial intelligence (AI) into their laser systems. This collaboration aims to improve welding, cutting, and marking processes, particularly for the production of electric vehicles. The AI technology will enable real-time monitoring of the laser welding process, enhancing quality control and reducing rejection rates in manufacturing.
In May 2024, IPG Photonics launched a new laser cobot welding system. This system automates repetitive welding steps, helping companies improve productivity and reduce operating costs. The laser cobot allows for greater flexibility and ease of use compared to traditional welding automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.