市場調查報告書
商品編碼
1577111
2030 年微通道熱交換器市場預測:按類型、階段、最終用戶和地區進行的全球分析Microchannel Heat Exchanger Market Forecasts to 2030 - Global Analysis By Type, Phase, End User and By Geography |
根據 Stratistics MRC 的數據,2024 年全球微通道熱交換器市場規模為 181.3 億美元,預計在預測期內將以 12.6% 的複合年成長率成長,到 2030 年達到 369.5 億美元。
微通道熱交換器是緊湊的溫度控管設備,具有大量小通道,通常寬度小於 1 毫米。這些通道最大限度地減少了熱交換器體積,同時最大限度地增加了表面積,從而實現了流體之間的高效傳熱。微通道設計提高了傳熱係數並降低了流體流動阻力,從而提高了熱性能和能源效率。微通道熱交換器尺寸更小、效率更高,可實現比傳統熱交換器更輕、更緊湊的設計,使其成為空間和重量非常寶貴的新興技術的理想選擇。
《歐洲經濟與市場報告》資料顯示,2022年中國汽車銷售量將年增與前一年同期比較%,達到2,170萬輛。
日益關注節能和效率
對節能和效率的日益重視正在顯著推動微通道熱交換器(MCHE)的發展。這些緊湊的設備利用小流道網路來增強傳熱,並透過減少所需的冷媒或冷卻劑的量來最大限度地減少能源消耗。透過最大化表面積同時最小化流體體積,MCHE 實現了卓越的熱性能,從而降低了營業成本並減少了溫室氣體排放。這種效率在暖通空調系統、汽車冷卻和工業流程等應用中尤其重要,在這些應用中,節能可轉化為巨大的經濟效益。
溫度和壓力限制
微通道熱交換器由於表面積與體積比大而具有高效率,但具有顯著的溫度和壓力限制。這些設備通常由只能承受一定範圍的溫度和壓力條件的材料製成。高溫會導致材料劣化和相變,影響性能和可靠性。相反,低溫會導致冷凝和凍結,阻礙流體流動。此外,在高壓下使用時,會產生機械應力,這可能會損害微通道的結構完整性並導致故障和洩漏。雖然微通道的複雜設計改善了傳熱,但它們很容易結垢和堵塞,特別是在惡劣的條件下。
電動車需求增加
隨著電動車變得越來越流行,對高效溫度控管系統來調節電池和動力傳動系統溫度的需求日益成長。憑藉其緊湊的設計和高表面積與體積比,MCHX 提供出色的傳熱效率,使其成為現代電動車狹小空間和嚴格冷卻要求的理想選擇。這些熱交換器不僅可以提高熱性能,還可以提高能源效率,從而延長電池壽命並增加車輛的整體行駛里程。此外,微通道設計的輕量化特性有助於減輕車輛整體重量,進一步最佳化性能。
維護和清洗問題
微通道熱交換器是多種應用中常用的高效能組件,但其性能可能會因維護和清洗問題而受到嚴重影響。由於其緊湊的設計和較小的流路,這些熱交換器很容易受到灰塵、油和其他顆粒等污染物的污染。當這些物質累積時,它們會限制流體流動,降低傳熱效率,並增加能源消費量。由於微通道的複雜幾何形狀,傳統的清洗方法效率低下,並且需要專門的技術,既耗時又昂貴。維護不當可能會導致更嚴重的問題,例如腐蝕和結構損壞,最終損害熱交換器的使用壽命。
COVID-19 大流行對微通道熱交換器 (MCHX) 產業產生了重大影響,影響了供應鏈和需求動態。全球製造和物流中斷導致關鍵零件的生產延遲、計劃工期延長和成本增加。同時,由於經濟放緩和消費行為的變化,暖通空調和汽車等依賴 MCHX 的行業面臨需求減少。然而,疫情也加速了人們對能源效率和永續性的關注,促使微通道技術創新以滿足新標準。
蒸發器領域預計將在預測期內成為最大的領域
預計蒸發器領域在預測期內將是最大的。透過利用小型平行流道網路,MCHX 增加了傳熱表面積,同時最大限度地減少了冷媒充填量。蒸發器設計改善了流體動態,確保均勻的流量分佈,並增強了相變過程。其結果是更有效的吸熱和能量傳遞,提高整體效率。此外,材料和製造技術的進步提高了導熱性和防污性,進一步最佳化了性能。
預計航太產業在預測期內複合年成長率最高
由於其卓越的熱效率和緊湊的設計,航太領域預計將在預測期內出現最高的複合年成長率。這些先進的熱交換器利用大量微小通道來最大限度地提高傳熱效率,同時最大限度地減輕重量,這是航太應用中的關鍵因素。 MCHE 的大表面積提高了冷卻和加熱性能,這對於管理飛機引擎和其他系統的熱負荷至關重要。此外,MCHE 透過減輕飛機總重量來提高燃油效率,滿足永續性和性能的產業目標。在極端溫度和壓力下有效運作的能力進一步增強了 MCHE 在航太環境中的吸引力。
預計在預測期內,北美地區將佔據微通道熱交換器市場的最大佔有率。隨著汽車製造商努力滿足更嚴格的排放法規並提高燃油效率,採用 MCHE 已變得至關重要。 MCHE的輕量化設計不僅提高了車輛性能,也有助於整體節能。隨著電動車競爭的加劇,消費者對傳統汽油動力車的偏好推動傳統汽車產業的復甦,進一步增加了對先進冷卻技術的需求。這些因素正在推動該地區的成長。
預計歐洲地區在整個預測期內將快速成長。更嚴格的環境標準和能源效率要求正在推動業界採用先進的熱交換技術,以最大限度地減少能源消耗並減少碳排放。針對逐步淘汰冷媒以支援低 GWP(全球暖化潛勢)替代品的法規進一步推動了對這些高效系統的需求。隨著該行業努力遵守生態設計指令和含氟氣體法規等歐洲指令,微通道熱交換器市場正在經歷快速成長。這種監管環境不僅鼓勵創新,而且還增加了優先考慮環保解決方案的製造商的競爭格局。
According to Stratistics MRC, the Global Microchannel Heat Exchanger Market is accounted for $18.13 billion in 2024 and is expected to reach $36.95 billion by 2030 growing at a CAGR of 12.6% during the forecast period. A microchannel heat exchanger is a compact thermal management device characterized by numerous small channels, typically measuring less than 1 millimeter in width. These channels allow for efficient heat transfer between fluids by maximizing surface area while minimizing the volume of the heat exchanger. Microchannel designs enhance heat transfer coefficients and reduce fluid flow resistance, leading to improved thermal performance and energy efficiency. The small size and high efficiency of microchannel heat exchangers enable lighter and more compact designs compared to traditional heat exchangers, making them ideal for modern technologies where space and weight are critical.
According to the data of Economic and Market Report Europe, in 2022, demand in China was amplified by 7.6% YoY to 21.7 million cars sold, as the removal of government enticements by the end of 2022 has carried forward demand.
Increasing focus on energy conservation and efficiency
The growing emphasis on energy conservation and efficiency is significantly advancing the development of Microchannel Heat Exchangers (MCHEs). These compact devices utilize a network of small channels to enhance heat transfer, reducing the amount of refrigerant or coolant required and minimizing energy consumption. By maximizing surface area while minimizing fluid volume, MCHEs achieve superior thermal performance, leading to lower operating costs and reduced greenhouse gas emissions. This efficiency is particularly crucial in applications like HVAC systems, automotive cooling, and industrial processes, where energy savings can translate to substantial economic benefits.
Temperature and pressure limitations
Microchannel heat exchangers, while highly efficient due to their large surface area-to-volume ratio, face significant limitations related to temperature and pressure. These devices are typically constructed from materials that can withstand only a specific range of thermal and pressure conditions. High temperatures can lead to material degradation or phase changes, impacting performance and reliability. Conversely, low temperatures may result in condensation or freezing, which can obstruct fluid flow. Operating at elevated pressures can induce mechanical stresses that compromise the structural integrity of the microchannels, potentially causing failures or leaks. The intricate design of microchannels, while enhancing heat transfer, also makes them susceptible to fouling and blockage, particularly under extreme conditions.
Increasing demand for electric vehicles
As EVs become more prevalent, the need for efficient thermal management systems to regulate battery and powertrain temperatures intensifies. MCHXs, with their compact design and high surface area-to-volume ratio, offer superior heat transfer efficiency, making them ideal for the tight spaces and stringent cooling requirements of modern EVs. These heat exchangers not only improve thermal performance but also enhance energy efficiency, thereby extending battery life and increasing overall vehicle range. Furthermore, the lightweight nature of microchannel designs contributes to overall vehicle weight reduction, further optimizing performance.
Maintenance and cleaning issues
Microchannel heat exchangers are efficient components commonly used in various applications, but their performance can be significantly hindered by maintenance and cleaning issues. Due to their compact design and small channels, these heat exchangers are prone to fouling from contaminants such as dust, oil, and other particulates. When these materials accumulate, they restrict fluid flow, reducing heat transfer efficiency and increasing energy consumption. The intricate geometries of microchannels make traditional cleaning methods less effective, necessitating specialized techniques that can be both time-consuming and costly. Inadequate maintenance can lead to more severe problems, such as corrosion or structural damage, ultimately compromising the heat exchanger's lifespan.
The COVID-19 pandemic significantly impacted the microchannel heat exchanger (MCHX) industry, affecting both supply chains and demand dynamics. Disruptions in global manufacturing and logistics led to delays in the production of critical components, causing project timelines to extend and increasing costs. Concurrently, industries reliant on MCHXs, such as HVAC and automotive, faced reduced demand due to economic slowdowns and shifts in consumer behavior. However, the pandemic also accelerated a focus on energy efficiency and sustainability, driving innovation in microchannel technology to meet emerging standards.
The Evaporator segment is expected to be the largest during the forecast period
Evaporator segment is expected to be the largest during the forecast period. By utilizing a network of small, parallel channels, MCHXs increase the surface area for heat transfer while minimizing the refrigerant charge. The evaporator's design allows for improved fluid dynamics, ensuring uniform flow distribution and enhanced phase change processes. This results in more effective heat absorption and energy transfer, leading to higher overall efficiency. Additionally, advancements in materials and manufacturing techniques have allowed for better thermal conductivity and resistance to fouling, further optimizing performance.
The Aerospace segment is expected to have the highest CAGR during the forecast period
Aerospace segment is expected to have the highest CAGR during the forecast period, driven by their superior thermal efficiency and compact design. These advanced heat exchangers utilize numerous tiny channels to maximize heat transfer while minimizing weight, a critical factor in aerospace applications. Their enhanced surface area allows for improved cooling and heating performance, which is essential for managing the thermal loads in aircraft engines and other systems. Moreover, MCHEs contribute to fuel efficiency by reducing the overall weight of the aircraft, aligning with industry goals for sustainability and performance. The ability to operate effectively in extreme temperatures and pressures further enhances their appeal in aerospace environments.
The North America region is anticipated to command the largest share of the Microchannel Heat Exchanger Market during the extrapolated period. As automotive manufacturers strive to meet stricter emissions regulations and improve fuel efficiency, the adoption of MCHEs becomes essential. Their lightweight design not only enhances vehicle performance but also contributes to overall energy savings. The resurgence of the conventional vehicle sector, fueled by consumer preferences for traditional gasoline-powered cars amid rising electric vehicle competition, further propels the need for advanced cooling technologies. These elements are booming the regional growth.
Europe region is estimated to grow at a rapid pace throughout the projected period. Stricter environmental standards and energy efficiency requirements are driving industries to adopt advanced heat exchange technologies that minimize energy consumption and reduce carbon emissions. Regulations targeting refrigerant phase-out in favor of low-GWP (Global Warming Potential) alternatives further boost the demand for these efficient systems. As industries strive to comply with European directives, including the Eco-Design Directive and the F-Gas Regulation, the market for microchannel heat exchangers is experiencing rapid growth. This regulatory landscape not only encourages innovation but also enhances the competitiveness of manufacturers who prioritize eco-friendly solutions.
Key players in the market
Some of the key players in Microchannel Heat Exchanger market include Daikin Industries, Ltd, Denso Corporation, Goldstone HVACR Inc, Hanon Systems, Hydac International GmbH, Kaori Heat Treatment Co., Ltd, Mitsubishi Heavy Industries, Ltd, Modine Manufacturing Company, Parker Hannifin Corporation, Sanhua Holding Group Co., Ltd and Sumitomo Precision Products Co Ltd.
In November 2023, Mitsubishi Electric established an aluminum vertical flat tube (VFT) heat exchanger design that can provide over 40% increase in heat pump air conditioner performance. The new VFT heat exchanger is combined with small-diameter flat tubes, arranged vertically, and a high-performance refrigerant distributor with a double-tube structure that can distribute refrigerant with over 20% smaller internal volume than conservative aluminum horizontal flat tube (HFT) heat exchangers; this new VFT heat exchanger allows for reduced refrigerant charges.
In October 2023, Sanhua International Europe S.L launched Braze Plate Heat Exchangers - BPHE to provide higher heat transfer efficiency and lower pressure drops. The company has obtained EU PED certification BPHEs work with fluid groups 1 and group 2, including water, ethylene glycol solution, common HCFC, HFC, and HC, as well as HFO refrigerants such as R410A, R32, R454B, R290, R134a, R404A, R507, R448A, R449A, R1234yf, R1234ze and R452A.
In May 2023, The Department of Energy (DOE) delivered USD 40 million to advance new approaches to data center cooling. This involves several pieces of equipment, including a microchannel heat exchanger, which is expensive to manufacture as per the requirement.
In April 2023, Danfoss expanded the Z-design range of microchannel heat exchangers with the launch of the C262L-EZD, which is a dual-circuit evaporator ideal for roll-on coolers. These durable and reliable units increase the capacity of the product range with a cooling capacity that now covers up to 300 kW in one circuit and up to 800 kW in two circuits.