市場調查報告書
商品編碼
1587695
到 2030 年機器人焊接市場預測:按組件、類型、最終用戶和地區分類的全球分析Robotic Welding Market Forecasts to 2030 - Global Analysis By Component, Type, End User and By Geography |
根據Stratistics MRC預測,2024年全球機器人焊接市場規模將達102億美元,預計2030年將達到208億美元,預測期內複合年成長率為12.7%。
機器人焊接是一種利用機器人系統執行焊接任務的自動化過程,大大提高了製造的效率和準確性。利用可程式邏輯控制器 (PLC) 和人工智慧等先進技術,機器人焊接系統可以以高重複性和最少的人工干預來執行複雜的焊接。這些機器人配備了各種焊接工具,包括 MIG、TIG 和點焊機,使其能夠處理各種材料和配置。
根據牛津經濟研究院發布的報告,過去 20 年來,全球使用的機器人數量增加了兩倍,達到 225 萬台。
擴大工業 4.0 原則的採用
工業 4.0 原則的日益普及正在整合物聯網 (IoT)、人工智慧 (AI) 和巨量資料分析等先進技術,以顯著增強機器人焊接。這些創新實現了焊接機器人的即時監控和資料收集,促進預測性維護並提高工作效率。智慧感測器和連網型系統使製造商能夠分析焊接流程並最佳化參數,以減少缺陷並提高焊接品質。人工智慧演算法可以根據特定的材料特性和環境條件調整焊接技術,確保結果一致。
監管挑戰
監管挑戰嚴重阻礙了機器人焊接技術在各行業的進步。這些挑戰通常源自於嚴格的安全標準、合規性要求以及管理自動化系統使用的產業特定法規。例如,製造商必須遵守區域職業安全組織和環境保護機構所建立的複雜框架。這可能會導致新機器人焊接系統的成本增加和核准流程更長。因此,許多公司對於投資機器人焊接解決方案猶豫不決,因為擔心違規和潛在的法律後果。
雷射和等離子焊接技術的出現
雷射和等離子焊接技術的出現透過提高精度、速度和多功能性增強了機器人焊接能力。雷射焊接利用聚焦光束以最小的熱變形形成高品質的焊縫,使其成為複雜設計和薄材料的理想選擇。這種精度減少了焊後加工時間並提高了整體生產率。等離子焊接使用電離氣體產生熱電弧,從而實現更深的熔深並更好地控制焊接性能。當與機器人系統整合時,這兩種技術都有助於實現焊接過程自動化、減少人為錯誤並提高生產一致性。
整合挑戰
機器人焊接的整合挑戰通常源自於組合不同系統和技術的複雜性。這些挑戰包括確保機械手臂、焊接設備和控制軟體之間的無縫通訊,而這些通訊在製造商之間可能存在很大差異。將視覺系統和人工智慧等先進技術整合到現有工作流程中可能會使實施過程變得複雜,並且需要大量的培訓和適應。人們也擔心與遺留系統和現有基礎設施的兼容性,這可能會限制機器人焊接解決方案的擴充性。
COVID-19 大流行對機器人焊接(現代製造業的關鍵要素)產生了重大影響。最初,供應鏈中斷導致重要零件的生產和交付停止,導致計劃延遲並影響整體生產力。由於衛生法規,許多製造工廠面臨暫時關閉,導致營運能力下降和勞動力短缺。隨著企業尋求提高效率並減少對人力的依賴,這種流行病加速了自動化和機器人技術的採用。這項轉變凸顯了對先進技術的需求,以確保面對未來破壞時的營運彈性。
金屬惰性氣體產業預計在預測期內規模最大
預計金屬惰性氣體領域在預測期內將佔據最大佔有率。機器人 MIG 焊接系統結合了精度和一致性,使製造商能夠以更快的速度實現高品質的焊接。這些自動化解決方案透過在危險環境中處理重複性任務來減少人為錯誤並提高安全性。機器人系統的適應性為生產線帶來了靈活性,因為它們可以針對從汽車到航太的各種應用進行程式設計。即時監控和自適應控制等先進功能可提高流程效率並確保最佳結果。
預計航太和國防部門在預測期內複合年成長率最高
航太和國防領域預計將在預測期內實現快速成長,以滿足航太零件需要高結構完整性和最小重量的複雜需求。機器人焊接系統提供一致的品質和可重複性,顯著降低人為錯誤的風險並提高焊接強度。透過採用先進的感測器和機器學習演算法,這些機器人可以即時適應材料和焊接條件的變化,以確保最佳性能。此外,焊接過程的自動化可以縮短生產週期,減少前置作業時間和營運成本。這對於快速原型設計和生產至關重要的國防部門尤其重要。
亞太地區可能在整個預測期內佔據最大的市場佔有率。日本、韓國和中國等國家處於領先地位,匯集了學術界、工業界和政府的資源和專業知識。這些夥伴關係關係重點關注焊接技術的進步,例如自動化系統和人工智慧的整合,以提高準確性並降低生產成本。協作努力促進了知識交流,並能夠快速適應汽車和航太等領域的最尖端科技。這些合作關係中對永續實踐的重視也促進了環保焊接解決方案並符合全球環境標準。
由於建立安全標準、促進技術創新和鼓勵永續性,預計歐洲地區在預測期內的複合年成長率最高。政府法規確保焊接工藝符合嚴格的安全和環境標準,從而保護工人並減少對生態的影響。勞動力技能提升計畫確保員工具備良好的能力來操作先進的機器人系統,並培養持續改進和創新的文化。因此,歐洲機器人焊接行業變得更加高效和環保,並正在確立全球市場領導者的地位。
According to Stratistics MRC, the Global Robotic Welding Market is accounted for $10.2 billion in 2024 and is expected to reach $20.8 billion by 2030 growing at a CAGR of 12.7% during the forecast period. Robotic welding is an automated process that employs robotic systems to perform welding tasks, significantly enhancing efficiency and precision in manufacturing. Utilizing advanced technologies such as programmable logic controllers (PLCs) and artificial intelligence, robotic welding systems can execute complex welds with high repeatability and minimal human intervention. These robots are equipped with various welding tools, including MIG, TIG, and spot welding machines, allowing them to work with different materials and configurations.
According to a report published by Oxford Economics, the number of robots in use worldwide multiplied three-fold over the past 2 decades to 2.25 million.
Growing adoption of industry 4.0 principles
Growing adoption of Industry 4.0 principles is substantially enhancing robotic welding by integrating advanced technologies such as the Internet of Things (IoT), artificial intelligence (AI) and big data analytics. These innovations enable real-time monitoring and data collection from welding robots, facilitating predictive maintenance and improving operational efficiency. With smart sensors and connected systems, manufacturers can analyze welding processes to optimize parameters, reducing defects and improving weld quality. AI algorithms can adapt welding techniques based on specific material properties and environmental conditions, ensuring consistent results.
Regulatory challenges
Regulatory challenges significantly hinder the advancement of robotic welding technology across various industries. These challenges often stem from stringent safety standards, compliance requirements, and industry-specific regulations that govern the use of automated systems. For instance, manufacturers must navigate complex frameworks established by occupational safety organizations and environmental protection agencies, which can vary by region. This can lead to increased costs and lengthy approval processes for new robotic welding systems. As a result, many businesses may hesitate to invest in robotic welding solutions, fearing non-compliance or potential legal ramifications.
Emergence of laser and plasma welding technologies
The emergence of laser and plasma welding technologies is enhancing robotic welding capabilities by improving precision, speed, and versatility. Laser welding utilizes focused beams of light to create high-quality welds with minimal heat distortion, making it ideal for intricate designs and thin materials. This precision reduces post-weld processing time and enhances overall productivity. Plasma welding employs ionized gas to produce a high-temperature arc, allowing for deeper penetration and better control over weld characteristics. When integrated with robotic systems, both technologies facilitate automation in welding processes, reducing human error and increasing consistency in output.
Integration challenges
Integration challenges in robotic welding often stem from the complexity of combining various systems and technologies. These challenges include ensuring seamless communication between robotic arms, welding equipment, and control software, which can vary significantly across manufacturers. The integration of advanced technologies such as vision systems and artificial intelligence into existing workflows can complicate the implementation process, requiring extensive training and adaptation. There are also concerns regarding compatibility with legacy systems and existing infrastructure, which can limit the scalability of robotic welding solutions.
The COVID-19 pandemic significantly impacted robotic welding, a critical component of modern manufacturing. Initially, supply chain disruptions halted the production and delivery of essential components, causing delays in projects and affecting overall productivity. Many manufacturing facilities faced temporary shutdowns due to health regulations, leading to reduced operational capacity and workforce shortages. The pandemic accelerated the adoption of automation and robotics as companies sought to enhance efficiency and reduce reliance on human labor. This shift emphasized the need for advanced technology to ensure operational resilience in the face of future disruptions.
The Metal Inert Gas segment is expected to be the largest during the forecast period
Metal Inert Gas segment is expected to dominate the largest share over the estimated period. Robotic MIG welding systems integrate precision and consistency, enabling manufacturers to achieve high-quality welds at accelerated speeds. These automated solutions reduce human error and improve safety by handling repetitive tasks in hazardous environments. The adaptability of robotic systems allows them to be programmed for various applications, from automotive to aerospace, providing flexibility in production lines. Advanced features, such as real-time monitoring and adaptive control, enhance process efficiency and ensure optimal results.
The Aerospace & Defense segment is expected to have the highest CAGR during the forecast period
Aerospace & Defense segment is estimated to grow at a rapid pace during the forecast period as it addresses the complex demands of aerospace components, which require high structural integrity and minimal weight. Robotic welding systems offer consistent quality and repeatability, significantly reducing the risk of human error and improving weld strength. By employing advanced sensors and machine learning algorithms, these robots can adapt in real time to variations in materials and welding conditions, ensuring optimal performance. Additionally, the automation of welding processes leads to faster production cycles, reducing lead times and operational costs. This is particularly vital in the defense sector, where rapid prototyping and production are essential.
Asia Pacific region is poised to hold the largest share of the market throughout the extrapolated period. Countries like Japan, South Korea, and China are leading the way by pooling resources and expertise from academia, industry, and government. These partnerships focus on advancing welding technologies, such as automated systems and artificial intelligence integration, improving precision and reducing production costs. Collaborative efforts facilitate knowledge exchange, enabling the rapid adaptation of cutting-edge techniques across various sectors, including automotive and aerospace. The emphasis on sustainable practices within these collaborations also promotes eco-friendly welding solutions, aligning with global environmental standards.
Europe region is estimated to witness the highest CAGR during the projected time frame by establishing safety standards, promoting innovation, and encouraging sustainability. Government regulations ensure that welding processes meet stringent safety and environmental criteria, thereby protecting workers and reducing ecological impact. Initiatives aimed at upskilling the workforce ensure that employees are well-equipped to operate sophisticated robotic systems, fostering a culture of continuous improvement and innovation. As a result, the European robotic welding industry is becoming more efficient and eco-friendly, positioning itself as a leader in the global market.
Key players in the market
Some of the key players in Robotic Welding market include ABB Ltd, Daihen Corporation, Estun Automation Co., Ltd, Fanuc Corporation, Kawasaki Heavy Industries, Ltd, Kuka AG, Mitsubishi Electric Corporation, Panasonic Corporation, Siasun Robot & Automation Co. Ltd, Toshiba Corporation and Yaskawa Electric Corporation.
In December 2022, Alma and Yaskawa Europe entered into a partnership agreement for off-line programming of welding robots. Off-line programming, which enables a robot to be graphically programmed from a virtual scene and its movements to be simulated, is easier to learn than an alternative to traditional programming.
In December 2022, OTC Daihen unveiled a several pre-engineered, production robotic arc-welding systems packed into its booth, all featuring robotic arms matched with welding power supplies and part-positioning equipment, and committing to deliver low-spatter welding on a variety of materials.
In February 2021, Ola entered into a partnership with ABB for the implementation of robotics & automation solutions in its mega-factory in India, which is slated to roll out the much-anticipated Ola electric scooter. As per the partnership, Ola will utilize ABB's automation solutions in its factory's key manufacturing process lines including the painting & welding lines while the ABB robots will be deployed extensively for the battery & motor assembly lines.