市場調查報告書
商品編碼
1603742
到 2030 年工業鍋爐維護市場預測:按鍋爐類型、維護類型、服務供應商、維護頻率、應用和地區進行的全球分析Industrial Boiler Maintenance Market Forecasts to 2030 - Global Analysis By Boiler Type, Maintenance Type, Service Provider, Maintenance Frequency, Application and by Geography |
根據Stratistics MRC的數據,2024年全球工業鍋爐維護市場規模為232.2億美元,預計在預測期內將以7.0%的複合年成長率成長,到2030年達到348.5億美元。
工業鍋爐維護對於確保工業設施的運作效率、安全性和長壽命非常重要。頻繁的維護可以提高能源效率,儘早發現問題可以減少發生代價高昂的故障的可能性。必須檢查和清洗鍋爐管、測試安全控制、檢查洩漏並監測水質,以避免腐蝕和結垢。進行每日、每月和年度檢查以確保最佳性能,維護計劃通常會根據鍋爐類型、使用情況和運行條件而變化。
據美國能源局稱,定期維護可以將鍋爐效率提高 10% 以上,這意味著可顯著節省燃料並降低營業成本。
追求營運效率
推動工業鍋爐維護市場的關鍵因素之一是對營運效率的追求。為了降低成本並提高生產力,業界越來越關注流程最佳化。定期維護的鍋爐對於實現這種效率至關重要,因為運作並減少排放氣體和燃料消耗。此外,接受定期維護的鍋爐運作效率更高,減少停機時間並避免代價高昂的故障。隨著企業尋求提高整體業務效率,對可靠維護服務的需求持續成長。
缺乏技術純熟勞工
缺乏技術純熟勞工是工業鍋爐維修市場面臨的主要問題。隨著經驗豐富的工程師和技術人員退休,有資格操作和維護複雜鍋爐系統的工人越來越短缺。除了影響日常維護之外,這種缺乏也使得難以實施數位雙胞胎系統和預測分析等尖端維護技術。此外,為了培養熟練勞動力,組織必須在人才發展計畫和培訓方面進行耗時且昂貴的投資。
利用最尖端科技
由於採用了數位雙胞胎、物聯網和預測分析等最尖端科技,鍋爐維護正在改變。這些技術可以實現預測性維護和即時監控,幫助組織在潛在問題導致故障之前發現它們。此外,公司可以建置或部署這些智慧維護解決方案,以利用以提高營運效率、減少停機時間和降低整體維護成本為中心的新興市場。
基礎設施劣化
工業鍋爐維護市場因廣泛使用過時的鍋爐基礎設施而受到嚴重威脅。許多工業設施都有較舊的鍋爐系統,這些系統已經超過了原來的使用壽命。這些舊系統容易磨損、腐蝕和效率低下,需要更多維護並導致更多停機時間。改造或更換這些舊鍋爐的成本可能非常高,特別是對於中小型企業 (SME) 而言。此外,為過時型號找到替換零件也很困難,從而導致更長的停機時間和更高的營運成本。
COVID-19 的爆發嚴重影響了工業鍋爐維護市場,導致包括基礎設施建設和維護在內的許多計劃被推遲。隨著設備停產,許多行業經歷了停產或減少營運,暫時減少了對維護服務的需求。此外,供應鏈中斷影響了技術純熟勞工和備件的可用性,使維修工作變得更加複雜。然而,隨著產業開始復甦並適應新的營運規範,人們將更加重視提高營運效率和實施先進的維護技術,例如預測分析和物聯網解決方案。
水管鍋爐產業預計在預測期內規模最大
水管鍋爐領域預計將佔據最大佔有率。對於許多工業應用,尤其是發電,水管鍋爐是首選,因為它們能夠在高壓下有效產生大量蒸氣。透過用燃燒氣體加熱充滿水的管道,這些鍋爐可以更快地產生蒸氣並提高熱效率。此外,不斷成長的能源需求以及發電、石化和化學品製造商等行業對可靠蒸氣供應的需求也推動了水管鍋爐的維護需求。
預測性維護產業預計在預測期內複合年成長率最高。
複合年成長率最高的領域是預測性維護。該維護計劃利用感測器、物聯網 (IoT) 技術和高級分析來即時追蹤鍋爐性能並主動預測潛在問題。預測性維護透過分析從多個感測器收集的資料,最大限度地減少非計劃性停機時間並最佳化維護計劃。此外,隨著產業注重降低成本和提高業務效率,從傳統的糾正性維護到預測策略的轉變正在加速。
由於嚴格的安全和環境法規需要定期維護以確保滿足排放標準,北美地區佔據了工業鍋爐維護市場的最大佔有率。由於美國的《清潔空氣法案》和加拿大的類似立法,對維護服務的需求增加,該法案要求鍋爐系統進行定期維護,以確保其在允許的排放限值內運作。此外,北美的許多工業設施使用過時的鍋爐系統,需要定期維護和升級,以提高效率並滿足現代運作要求。
由於中國、印度、印尼和越南等新興國家製造業投資的增加和快速工業化,預計亞太地區的工業鍋爐維護市場將呈現最高的複合年成長率。該地區工業活動的擴大需要鍋爐的可靠運行,從而增加了對定期維護服務的需求。為了保持營運效率和安全,亞太地區的許多設施仍然依賴過時的鍋爐系統,需要定期升級和維護。此外,不斷上漲的能源成本和對永續性的日益關注促使公司投資於定期鍋爐維護,以提高能源效率、減少燃料消耗並減少碳排放。
According to Stratistics MRC, the Global Industrial Boiler Maintenance Market is accounted for $23.22 billion in 2024 and is expected to reach $34.85 billion by 2030 growing at a CAGR of 7.0% during the forecast period. Industrial boiler maintenance is critical for ensuring operational efficiency, safety, and longevity in industrial facilities. Frequent maintenance improves energy efficiency and lowers the chance of expensive malfunctions by detecting problems early. Boiler tubes must be inspected and cleaned, safety controls must be tested, leaks must be checked, and water quality must be monitored to avoid corrosion and scale accumulation. Daily, monthly, and annual checks are performed to guarantee optimal performance, with maintenance schedules typically varying based on the type, usage, and operating conditions of the boiler.
According to the U.S. Department of Energy, regular maintenance can improve a boiler's efficiency by 10% or more, which translates to significant fuel savings and lower operational costs.
Pursuing operational effectiveness
One of the main factors propelling the industrial boiler maintenance market is the desire for operational efficiency. In order to cut expenses and boost productivity, industries are putting more and more emphasis on process optimization. Boilers that receive regular maintenance are essential for reaching this efficiency because they run at peak efficiency, which lowers emissions and fuel consumption. Moreover, boilers that receive routine maintenance operate more efficiently, reducing downtime and averting expensive malfunctions. Reliable maintenance services are becoming more and more in demand as businesses look to improve their overall operational efficiency.
Lack of skilled labor
The lack of skilled labor is a major issue facing the industrial boiler maintenance market. There is a growing shortage of workers qualified to operate and maintain complex boiler systems as seasoned engineers and technicians retire. In addition to impairing routine maintenance, this shortage makes it more difficult to deploy cutting-edge maintenance technologies like digital twin systems and predictive analytics. Furthermore, to develop a skilled labor pool, organizations need to make time-consuming and expensive investments in workforce development programs and training.
Utilizing cutting-edge technologies
Boiler maintenance is changing as a result of the incorporation of cutting-edge technologies like digital twins, IoT, and predictive analytics. By enabling predictive maintenance and real-time monitoring, these technologies help organizations spot possible problems before they become failures. Moreover, businesses can take advantage of a developing market niche centered on increasing operational effectiveness, decreasing downtime, and lowering overall maintenance costs by creating or implementing these smart maintenance solutions.
Deteriorating infrastructure
The market for industrial boiler maintenance is seriously threatened by the widespread use of outdated boiler infrastructure. Older boiler systems that have outlived their intended operational lifespan are used in many industrial facilities. These outdated systems require more maintenance and have more downtime because they are more likely to wear down, corrode, and become inefficient. It can be extremely costly to retrofit or replace these antiquated boilers, especially for small and medium-sized businesses (SMEs). Additionally, it can also be difficult to find replacement parts for outdated models, which could lead to longer downtimes and higher operating expenses.
The COVID-19 pandemic had a major effect on the industrial boiler maintenance market by delaying a number of projects, including those involving the construction and upkeep of infrastructure. As a result of facilities stopping production, many industries experienced shutdowns or reduced operations, which temporarily decreased demand for maintenance services. Further complicating maintenance efforts were supply chain disruptions that impacted the availability of skilled labor and spare parts. However, there is a greater focus on improving operational efficiency and implementing advanced maintenance technologies like predictive analytics and Internet of Things solutions as industries start to recover and adjust to new operational norms.
The Water-Tube Boilers segment is expected to be the largest during the forecast period
It is projected that the Water-Tube Boilers segment will have the largest share. In many industrial applications, especially power generation, water-tube boilers are the preferred option because of their capacity to efficiently generate large amounts of steam under high pressure. By heating water-filled tubes with combustion gases, these boilers enable faster steam production and higher thermal efficiency. Moreover, the need for water-tube boiler maintenance is driven by the growing demand for energy and the necessity of a consistent supply of steam in sectors like power generation, petrochemicals, and chemical manufacturers.
The Predictive Maintenance segment is expected to have the highest CAGR during the forecast period
The segment with the highest CAGR is predictive maintenance. This maintenance plan makes use of sensors, Internet of Things (IoT) technologies, and advanced analytics to track boiler performance in real-time and anticipates possible problems before they arise. Predictive maintenance minimizes unscheduled downtime and optimizes maintenance schedules by analyzing data gathered from multiple sensors. Furthermore, the transition from conventional reactive maintenance to predictive strategies is accelerating as industries place a greater emphasis on cost reduction and operational efficiency.
Due to strict safety and environmental regulations that demand routine maintenance to guarantee emission standards are met, the North American region commands the largest share of the industrial boiler maintenance market. The need for maintenance services has increased as a result of the Clean Air Act in the US and comparable laws in Canada, which mandate that boiler systems undergo routine maintenance and inspections in order to function within permitted emission limits. Additionally, a large number of North American industrial facilities use outdated boiler systems that need regular maintenance and upgrades in order to improve efficiency and satisfy modern operating requirements.
Due to rising manufacturing investments and fast industrialization in emerging economies like China, India, Indonesia, and Vietnam, the Asia Pacific region is anticipated to have the highest CAGR in the industrial boiler maintenance market. Reliable boiler operations are required by the region's expanding industrial activities, which increases the demand for routine maintenance services. In order to maintain operational effectiveness and safety, many facilities in Asia Pacific continue to rely on antiquated boiler systems that need regular upgrades and maintenance. Moreover, businesses are investing in routine boiler maintenance to improve energy efficiency, cut fuel consumption, and lessen carbon footprints due to rising energy costs and a growing emphasis on sustainability.
Key players in the market
Some of the key players in Industrial Boiler Maintenance market include Robert Bosch GmbH, Thermax Ltd., Siemens AG, Mitsubishi Heavy Industries, Ltd., GE Power, JERA Co., Inc., Bharat Heavy Electricals Ltd., Alfa Laval AB, Cleaver-Brooks, Inc., Bosch Industriekessel GmbH, The IBL Group, Cochran Ltd., Dongfang Electric Corporation Ltd., Cheema Boilers Limited and Babcock & Wilcox Enterprises, Inc.
In October 2024, Thermax said it has inked a pact to acquire critical construction chemicals maker Buildtech Products India for about Rs 72 crore. This partnership solidifies Thermax's presence in the construction chemicals sector, the energy and environment solutions firm said in a statement.
In October 2024, Siemens has signed an agreement to acquire Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market. Altair shareholders will receive USD 113 per share, representing an enterprise value of approximately USD 10 billion.
In July 2024, Robert Bosch GmbH plans to buy Johnson Controls International Plc's heating and ventilation assets for $8 billion, the German company's biggest deal ever as it diversifies away from automotive supplies. As part of the deal, Bosch will acquire full ownership of Johnson Controls air-conditioning joint venture with Hitachi, including the Japanese manufacturer's 40% stake.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.