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市場調查報告書
商品編碼
1603766
全球金屬加工液市場預測(截至 2030 年):按產品、功能、最終用戶和地區進行分析Metalworking Fluids Market Forecasts to 2030 - Global Analysis By Product (Cutting Fluids, Forming Fluids, Quenching Fluids, Rolling Oils, Rust Preventive Oils, Grinding Fluids and Other Products), Functionality, End User and By Geography |
根據 Stratistics MRC 的數據,2024 年全球金屬加工液市場規模將達到 122 億美元,預計 2030 年將達到 170.1 億美元,預測期內複合年成長率為 5.7%。金屬加工液 (MWF) 是金屬加工製作流程中使用的專用潤滑劑,可減少摩擦、散熱並提高加工作業的效率和品質。它們包括油、水性乳液和合成油,有助於切割、研磨、成型和其他操作中的冷卻、潤滑、防銹和排屑。 MWF 已成為汽車、航太和一般製造等行業的重要組成部分,因為它可以延長刀具壽命、減少磨損並防止腐蝕。
根據國家生物技術資訊中心 (NCBI) 的數據,直接接觸金屬加工液的工人中有 50-70% 容易生病。
對高性能加工的需求增加
對高性能加工的需求不斷成長,特別是在汽車和航太行業,正在推動更複雜和精確的加工工藝,因此對能夠提供卓越冷卻、潤滑和排屑功能的流體的需求至關重要。高性能加工通常涉及高速切削,這會產生大量熱量,需要有效的溫度控制來維持刀具壽命和零件品質。針對這些條件量身訂製的金屬加工液可確保最佳的加工效率、更高的生產率和更好的表面光潔度。因此,製造商擴大採用專用金屬加工液來提高性能並滿足精密工程需求。對於尋求滿足其加工需求的尖端解決方案的公司來說,這正在推動市場成長。
原物料價格波動
基礎油、添加劑和特種化學品等基本材料的成本受到油價波動、供應鏈中斷和地緣政治因素的影響。這種價格波動會影響製造預算,並常常增加生產成本並降低金屬加工液製造商的盈利。企業可能難以保持一致的定價,從而導致競爭力和客戶滿意度下降。此外,為降低成本而頻繁調整價格和配方可能會損害生產流程和品質的穩定性,從而阻礙金屬加工液市場的成長和穩定性。
擴大生物基油的採用
生物基金屬加工液的採用正在擴大。生物基金屬加工液源自可再生資源,與傳統石油基加工液相比,毒性更低,生物分解性更好,這使得它們對面臨嚴格環境法規的行業具有吸引力。隨著公司注重永續性,轉向生物基選項有助於減少碳足跡並提高職場安全。此外,生物基流體可以透過提供卓越的冷卻、潤滑和防銹性能來提高運作效率。這一趨勢預計將推動市場成長,特別是在永續實踐日益受到關注的領域,例如汽車和航太。
與替代材料的競爭
使用最少潤滑劑或不使用潤滑劑的乾式加工等技術由於其成本效益和環境效益而越來越受歡迎。固體潤滑劑和先進塗層還提供有效的替代材料,以減少製作流程中的摩擦和磨損。這些替代品通常完全消除了對加工液的需求,這可能會限制金屬加工液市場的成長潛力。此外,尋求削減成本和減少化學廢棄物的行業可能會選擇這些替代品,從而進一步收緊對傳統金屬加工液的需求。
COVID-19 的影響
COVID-19 大流行對金屬加工液市場產生了重大影響,由於汽車、航太和工業領域的製造業活動減少,導致需求下降。由於停工、勞動力短缺和供應鏈中斷,生產放緩,工業活動減少導致金屬加工液消費量下降。此外,市場面臨物流挑戰和成本增加,進一步影響盈利。然而,隨著疫情後工業逐步恢復營運,在工業和汽車製造業復甦的帶動下,金屬加工液的需求開始復甦。
航太領域預計將在預測期內成為最大的領域
在預測期內,由於高性能流體可提高金屬加工、研磨和成型製程的精度和耐用性,航太領域預計將佔據市場佔有率。飛機零件需要具有精確公差的複雜加工,並且通常使用堅硬、難以加工的金屬,例如鈦和合金。金屬加工液可延長刀具壽命、提供冷卻並改善表面光潔度,這使其對於確保航太製造的安全性和效率至關重要。此外,民用航空和軍事領域的成長正在推動對航太零件的需求,進一步擴大金屬加工液市場。
電子電氣產業預計在預測期內複合年成長率最高
由於精密加工和零件製造,預計電子電氣領域在預測期內將出現良好的成長。金屬加工液在電子元件、冷卻系統和需要精確公差的精密零件的製造過程中至關重要。金屬加工液可延長刀具壽命、提高表面光潔度並防止研磨、鑽孔和銑削等過程中的過熱。隨著電子產業的發展,由於設備越來越小、性能越來越高,對高度可靠的金屬加工液的需求也隨之增加。在電子電氣製造技術不斷創新的推動下,這種需求對金屬加工液市場的擴張做出了重大貢獻。
在預測期內,由於工業化的強勁、汽車生產的擴張以及電子製造業的蓬勃發展,亞太地區預計將主導市場佔有率。中國、日本和印度等國家是主要貢獻者,增加了對製造業和基礎設施的投資。隨著精密加工和重型應用在工業中變得越來越普遍,對金屬加工液的需求不斷增加。此外,可再生能源領域的成長和航太領域的進步正在創造更多機遇,使亞太地區成為金屬加工液的關鍵市場,並具有長期前景。
在需要精密加工的汽車、航太和電子產業進步的推動下,預計北美地區在預測期內將實現最高的成長率。高科技機械和自動化正在增加美國和加拿大的製造業活動,增加了對有效金屬加工液的需求,以提高刀具壽命和生產力。此外,積層製造的興起以及國防和電子等領域複雜零件的專業應用正在進一步推動市場擴張。
According to Stratistics MRC, the Global Metalworking Fluids Market is accounted for $12.2 billion in 2024 and is expected to reach $17.01 billion by 2030 growing at a CAGR of 5.7% during the forecast period. Metalworking fluids (MWFs) are specialized lubricants used in metalworking processes to reduce friction, dissipate heat, and improve the efficiency and quality of machining operations. They include oils, water-based emulsions, and synthetic fluids that aid in cooling, lubrication, rust prevention, and chip removal during tasks like cutting, grinding, and forming. MWFs enhance tool life, reduce wear, and prevent corrosion, making them essential in industries such as automotive, aerospace, and general manufacturing.
According to National Center for Biotechnological Information (NCBI) the 50-70% of the workers gets prone to diseases who work in direct contact with the metal working fluids.
Rising demand for high-performance machining
The rising demand for high-performance machining, especially automotive and aerospace, push for more complex and precise machining processes, the need for fluids that can provide superior cooling, lubrication, and chip removal becomes essential. High-performance machining often involves high-speed cutting, which generates more heat and requires effective temperature control to maintain tool life and part quality. Metalworking fluids tailored for these conditions ensure optimal machining efficiency, higher productivity, and better surface finishes. Consequently, manufacturers are increasingly adopting specialized MWFs that offer improved performance and meet the demands of precision engineering. This drives market growth as companies seek cutting-edge solutions for their machining needs.
Fluctuating raw material prices
The cost of essential inputs like base oils, additives, and specialty chemicals is influenced by volatility in crude oil prices, supply chain disruptions, and geopolitical factors. Such price instability impacts the manufacturing budgets, often raising production costs and reducing profitability for metalworking fluid manufacturers. Companies may struggle to maintain consistent pricing, risking reduced competitiveness and client satisfaction. Frequent adjustments to prices or formulations to mitigate costs can also disrupt production processes and quality consistency, hindering growth and stability within the metalworking fluids market.
Growing adoption of bio-based fluids
The growing adoption of bio-based metalworking fluids are derived from renewable resources, offering lower toxicity and improved biodegradability compared to traditional petroleum-based fluids, which appeals to industries facing stringent environmental regulations. As companies focus more on sustainability, the shift to bio-based options helps reduce the carbon footprint and improve workplace safety. Additionally, bio-based fluids can enhance operational efficiency by offering superior performance in cooling, lubrication, and rust prevention. This trend is expected to foster market growth, especially in sectors like automotive and aerospace, where sustainable practices are gaining traction.
Competition from substitute materials
Techniques like dry machining, which uses minimal or no lubrication, are gaining popularity due to their cost-effectiveness and environmental benefits. Solid lubricants and advanced coatings also provide effective alternatives for reducing friction and wear in machining processes. As these substitutes often eliminate the need for fluids altogether, they can limit the growth potential of the metalworking fluids market. Additionally, industries looking to cut costs and reduce chemical waste may opt for these alternatives, further challenging the demand for conventional metalworking fluids.
Covid-19 Impact
The COVID-19 pandemic significantly impacted the metalworking fluids market, causing a decline in demand due to reduced manufacturing activities across automotive, aerospace, and industrial sectors. Lockdowns, labor shortages, and supply chain disruptions slowed production, while reduced industrial operations led to decreased consumption of metalworking fluids. Additionally, the market faced logistical challenges and increased costs, further affecting profitability. However, as industries gradually resumed operations post-pandemic, the demand for metalworking fluids began recovering, driven by renewed industrial and automotive manufacturing activities.
The aerospace segment is expected to be the largest during the forecast period
Over the forecasted timeframe, the aerospace segment is anticipated to dominate the market share, due to high-performance fluids for precision and durability in metal machining, grinding, and shaping processes. Aircraft components require complex machining with exact tolerances, often using hard metals like titanium and alloys that are challenging to work with. Metalworking fluids enhance tool life, provide cooling, and improve surface finish, essential in aerospace manufacturing to ensure safety and efficiency. Additionally, growth in commercial aviation and military sectors boosts demand for aerospace components, further expanding the metalworking fluids market.
The electronics & electrical segment is expected to have the highest CAGR during the forecast period
The electronics & electrical segment is expected to register lucrative growth during the estimation period, due to precision machining and component fabrication. Metalworking fluids are essential in the manufacturing processes for electronic components, cooling systems, and delicate parts where exacting tolerances are required. They enhance tool life, improve surface finish, and prevent overheating during processes like grinding, drilling, and milling. As the electronics industry advances, with trends in miniaturization and higher-performance devices, the need for reliable metalworking fluids grows. This demand contributes significantly to the metalworking fluids market's expansion, driven by the constant innovation in electronics and electrical manufacturing technology.
Over the forecasted timeframe, the Asia Pacific region is anticipated to dominate the market share fuelled by robust industrialization, expanding automotive production, and a thriving electronics manufacturing sector. Countries like China, Japan, and India are major contributors, with increasing investments in manufacturing and infrastructure. The demand for metalworking fluids is rising as precision machining and heavy-duty applications become more prevalent across industries. Additionally, the growth of renewable energy sectors and aerospace advancements is creating further opportunities, making Asia Pacific a key market for metalworking fluids with promising long-term prospects.
The North America region is expected to register the highest growth rate over the forecast period, driven by advancements in the automotive, aerospace, and electronics industries, all of which require precision machining. Demand is fuelled by increased manufacturing activities in the United States and Canada, where high-tech machinery and automation drive the need for effective metalworking fluids to enhance tool longevity and productivity. Additionally, the rise of additive manufacturing and specialized applications for complex components in sectors like defense and electronics further supports market expansion.
Key players in the market
Some of the key players profiled in the Metalworking Fluids Market include Castrol (BP), Shell Lubricants, ExxonMobil Chemical, Chevron, TotalEnergies, Fuchs Petrolub AG, Quaker Houghton, Blaser Swisslube AG, Master Fluid Solutions, Houghton International, Idemitsu Kosan Co., Ltd., Sinopec Limited, Milacron, JX Nippon Oil & Energy Corporation and Eni S.p.A.
In October 2024, ExxonMobil partnered with Mitsubishi Corporation on a large-scale low-carbon hydrogen project in Baytown, Texas. Planned as one of the world's largest hydrogen facilities, this collaboration aims to produce up to 1 billion cubic feet of low-carbon hydrogen daily by 2029, enhancing sustainable energy options between the U.S. and Japan through ammonia exports.
In July 2024, Castrol partnered with Audi's Formula 1 team, becoming official fuel and lubricant suppliers. This collaboration aligns with Formula 1's 2026 shift toward sustainable fuel regulations, and Castrol will work closely with Audi to innovate high-performance lubricants for their racing engines.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.