市場調查報告書
商品編碼
1603885
到 2030 年管殼式熱交換器市場預測:按類型、設計、材料、應用、最終用戶和地區進行的全球分析Shell and Tube Heat Exchanger Market Forecasts to 2030 - Global Analysis By Type (Fixed Tube Sheet, U-Tube, Floating Head, Kettle Reboiler and Other Types), Design, Material, Application, End User and By Geography |
根據 Stratistics MRC 的數據,2024 年全球管殼式熱交換器市場規模為 101 億美元,預計在預測期內將以 6.4% 的複合年成長率成長,到 2030 年達到 147 億美元。
管殼式熱交換器是工業程中用於在兩種流體之間傳遞熱量的常見熱交換器類型。它由一系列管子組成,一種流體在管內流動,另一種流體在管外流動。熱量透過管壁傳遞。基本結構包括圓筒殼、管束、管板、折流板。管束由小直徑管道組成,以增加傳熱表面積。
整個產業更加重視能源效率
隨著各行業尋求減少能源使用和營業成本,對節能技術的需求不斷增加。建議使用管殼式熱交換器,因為在正確維護和操作的情況下,其卓越的傳熱性能可將能源成本降低高達 30%。此外,企業正在關注永續性目標和環境要求,並採用殼管式熱交換器等節能技術,利用廢熱回收系統來幫助減少碳足跡。
初始購買和安裝成本
由於預算限制,殼管式熱交換器所需的高額初始資本支出可能會讓中小型企業 (SME) 望而卻步。這迫使小型企業選擇成本較低的選擇,限制了它們的市場擴張。這些系統可能還需要持續維護,從而增加總擁有成本。這些成本可能會阻止買家,尤其是在現金稀缺的低度開發國家。
可再生能源的興起
聚光型太陽光電、地熱能和生質能等可再生能源過程由於其耐用性和效率而越來越需要溫度控管。這些領域的高溫和高壓應用是殼管式熱交換器的理想選擇。此外,地熱能和生質能應用的擴大也說明了熱交換器在發電循環中的重要性,這推動了市場的成長。
傳熱表面沉積物的積累
污垢會因熱阻而導致傳熱效率降低,並且需要更高的能量輸入來進行溫度交換。結果,營業成本和能源消費量增加,影響設施公用事業成本和系統效率。此外,發泡會增加維護頻率,導致非計劃性停機並降低生產率。與維護活動相關的費用(包括人事費用和設備)可能對盈利產生重大影響。
COVID-19 的影響
COVID-19 大流行嚴重影響了管殼式熱交換器市場,導致供應鏈中斷和製造延誤。由於工業活動下降和全球經濟放緩,各行業的需求下降,尤其是石油和天然氣。然而,隨著化學品、製藥、食品和飲料等行業適應新的安全和效率要求,經濟仍在逐漸復甦。此外,對節能和永續技術的日益關注已開始推動需求,支持疫情後的市場穩定和適度成長。
預計固定管板部分在預測期內將是最大的
預計固定管板部分在預測期內將佔據最大的市場佔有率,因為與浮動頭設計相比,固定管板設計堅固且經濟,移動部件較少。這種成本效率對於優先考慮長期耐用性的產業(例如化學加工、石油和天然氣以及發電)很有吸引力。隨著企業尋求滿足預算且維護成本低的可靠設備,市場對這些熱交換器的需求不斷增加。
不銹鋼產業預估在預測期內複合年成長率最高
在預測期內,不銹鋼產業預計將以最高的複合年成長率成長。固有的耐腐蝕性意味著設備的使用壽命更長,並且需要更少的維護和停機時間。此外,不銹鋼在高溫下表現良好,非常適合熱穩定性至關重要的石化和發電應用。這使得在存在許多問題的地方安裝熱交換器成為可能,從而提高了製造商開拓市場的能力。
由於中國、印度、日本和韓國等國家的快速工業化正在推動煉油廠、石化廠和發電廠對熱交換器的需求,預計亞太地區市場將出現成長。基礎設施和能源計劃的投資正在支持管殼式熱交換器的成長,這對於各種應用中的溫度控管至關重要。
由於北美地區在能源效率和排放方面有嚴格的法規,因此預計在整個預測期內該地區將呈現良好的成長率。這促使工業界採用節能技術,包括高性能熱交換器,以最大限度地減少能源損失並減少溫室氣體排放。對於許多希望滿足環保要求、進一步推動市場需求的公司來說,升級到更新、更有效率的熱交換器是首要任務。
According to Stratistics MRC, the Global Shell and Tube Heat Exchanger Market is accounted for $10.1 billion in 2024 and is expected to reach $14.7 billion by 2030 growing at a CAGR of 6.4% during the forecast period. A Shell and Tube Heat Exchanger is a common type of heat exchanger used in industrial processes to transfer heat between two fluids. It consists of a series of tubes, with one fluid flowing inside the tubes and the other flowing outside the tubes. The heat is transferred through the walls of the tubes. The basic structure includes a cylindrical shell, tube bundle, tube sheets, and baffles. The tube bundle is made up of small diameter tubes, increasing the surface area for heat transfer.
Growing focus on energy efficiency across industries
Industry attempts to lower energy use and operating costs have increased demand for energy-efficient technologies. Since of their good thermal transmission, shell and tube heat exchangers are recommended since they may save up to 30% on energy costs when maintained and operated properly. Furthermore, businesses are concentrating on sustainability objectives and environmental requirements, which is causing a rise in the use of energy-efficient technologies like shell and tube heat exchangers, which use waste heat recovery systems to assist lower carbon footprints.
Initial cost of purchasing and installing
The substantial initial capital expenditure needed for shell and tube heat exchangers may be prohibitive for small and medium-sized businesses (SMEs) because of budgetary limitations. Because of this, they could choose less costly options, which would restrict market expansion. These systems may also require significant ongoing maintenance, which raises the total cost of ownership. These costs have the potential to turn off purchasers, particularly in underdeveloped nations where money is tight.
Rise of renewable energy sources
Thermal management is becoming more and more necessary in renewable energy processes like concentrated solar power, geothermal energy, and biomass because of their durability and efficiency. High-temperature, high-pressure applications in these fields are best suited for shell and tube heat exchangers. An additional indication of the significance of heat exchangers in power generating cycles is the expansion of geothermal and biomass applications thereby driving the market growth.
Accumulation of deposits on the heat transfer surfaces
Fouling can lead to reduced heat transfer efficiency due to thermal resistance, requiring higher energy inputs for temperature exchange. This results in increased operational costs and energy consumption, affecting facilities' utility bills and system efficiency. Additionally, foaming can cause increased maintenance frequency, leading to unplanned downtime and reduced productivity. The outlay associated with maintenance activities, including labor and equipment, can significantly impact profitability.
Covid-19 Impact
The COVID-19 pandemic significantly impacted the shell and tube heat exchanger market, causing disruptions in supply chains and delays in manufacturing. Demand declined across various industries, especially oil and gas, due to reduced industrial activity and global economic slowdown. However, as sectors like chemicals, pharmaceuticals, and food and beverage adapted to new safety and efficiency demands, a moderate recovery followed. Additionally, increased focus on energy-efficient and sustainable technologies has started to boost demand, aiding market stabilization and gradual growth post-pandemic.
The fixed tube sheet segment is expected to be the largest during the forecast period
The fixed tube sheet segment is projected to account for the largest market share during the projection period because fixed tube sheet designs are robust and economical, as they have fewer moving parts compared to floating head designs. This cost-efficiency makes them attractive in industries where long-term durability is prioritized, such as in chemical processing, oil and gas, and power generation. The market demand for these exchangers increases where companies seek budget-friendly, reliable equipment with lower maintenance costs.
The stainless steel segment is expected to have the highest CAGR during the forecast period
During the projection period, the stainless steel segment is expected to grow at the highest CAGR, due to its innate resistance to corrosion, equipment lasts longer and requires less maintenance and downtime. Additionally, stainless steel performs well at high temperatures, which makes it perfect for petrochemicals and power generation applications where thermal stability is essential. This increases the market reach of manufacturers by enabling them to deploy heat exchangers in challenging locations.
The Asia Pacific region is expected to hold the largest share of the market during the forecast period owing to rapid industrialization in countries like China, India, Japan, and South Korea drives demand for heat exchangers in refineries, petrochemical plants, and power stations. Investments in infrastructure and energy projects support the growth of shell and tube heat exchangers, which are essential for heat management in various applications.
The North America region is predicted to witness the lucrative growth rate throughout the forecast period, because North America has strict regulations concerning energy efficiency and emissions. This has driven industries to adopt energy-efficient technologies, including high-performance heat exchangers, to minimize energy losses and reduce greenhouse gas emissions. Upgrading to newer, efficient heat exchangers is a priority for many companies aiming to meet environmental compliance, further boosting market demand.
Key players in the market
Some of the key players profiled in the Shell and Tube Heat Exchanger Market include Alfa Laval, API Heat Transfer, Barriquand Technologies Thermiques, Brask, Inc., Elanco, Inc., HRS Heat Exchangers, Hughes Anderson Heat Exchangers, Inc., Kelvion Holding GmbH, Koch Heat Transfer Company, Manning and Lewis, Mersen, Sondex, Southern Heat Exchanger Corporation, Thermex, Tinita Engineering Pvt. Ltd, WCR, Inc., Wuxi New Wuhuan Engineering Co., Ltd. and Xylem Inc.
In July 2024, Xylem has expanded its corporate venture investing plans with $50 million committed to support emerging companies and water services providers that solve critical climate challenges such as water scarcity, quality, and decarbonization.
In May 2024, Xylem announced the launch of Reuse Brew. This unique Bavarian beer, crafted from high-quality treated wastewater, marks a significant advancement in water recycling technologies and offers a sustainable solution to the increasing challenges posed by climate change.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.