市場調查報告書
商品編碼
1617144
到 2030 年直流扭力工具市場預測:按類型、電源、扭力範圍、銷售管道、最終用戶和地區進行的全球分析DC Torque Tool Market Forecasts to 2030 - Global Analysis By Type, Power Source, Torque Range, Sales Channel, End User and By Geography |
根據Stratistics MRC預測,2024年全球直流扭力工具市場規模將達36億美元,預計2030年將達到50億美元,預測期內複合年成長率為5.7%。
直流扭力工具是一種專用手動工具,它使用直流 (DC)馬達對螺栓和螺絲等緊固件施加精確的扭矩。它通常用於需要精確扭矩控制的工業、汽車和組裝應用。該工具允許操作員設定特定的扭力值,確保緊固件始終按照所需規格擰緊。與手動或氣動工具相比,直流扭力工具可提供更好的控制、效率和可重複性。
工業自動化程度提高
市場上工業自動化的成長是由對製造過程的精度、效率和一致性的需求所推動的。使用直流扭力工具的自動化系統可提高生產速度並減少人為錯誤和停機時間,同時確保準確的扭力應用。汽車、航太和電子等行業正在採用這些工具來簡化工作、改善品管並滿足對高性能、經濟高效的解決方案不斷成長的需求。
需要使用者培訓
隨著直流扭力工具複雜性的增加,使用者培訓的需求也隨之增加,這對公司來說可能是一個挑戰。延長培訓時間和對專業技能的需求可能會增加營運成本並降低生產力。此外,如果您的員工缺乏培訓,您將面臨工具使用不當的風險,這可能會導致錯誤、安全隱患和零件損壞。這些因素也會阻礙直流扭矩工具在某些行業的採用。
採用電動擰緊工具
動力擰緊工具因其高精度、高速度和一致性而迅速獲得市場採用。這些工具消除了對體力勞動的需要,增強了對扭力設定的控制,並減少了操作員的疲勞。隨著各行業尋求更有效率、更可靠的產品組裝解決方案,動力擰緊工具已成為汽車、電子和製造等領域不可或缺的工具,可提高生產力並降低成本。
校準和維護挑戰
市場上的校準和維護挑戰對工具性能和精度有重大影響。定期校準對於確保準確的扭矩應用至關重要,但它需要專業知識和設備,並且耗時且成本高。此外,維護對於防止磨損非常重要,磨損可能導致停機並增加營運成本。這些因素使某些行業採用直流扭力工具變得複雜。
COVID-19 的爆發嚴重影響了直流扭力工具市場,導致生產和供應鏈中斷。封鎖和勞動力短缺減緩了製造流程,而經濟不確定性導致需求波動。然而,在疫情期間,自動化和遠端控制的興起推動了直流扭矩工具在某些領域的採用。隨著時間的推移,重建工作增加了各行業對精密工具的需求。
電動直流扭力工具領域預計將在預測期內成為最大的領域
電動直流扭力工具領域預計將在預測期內佔據最大的市場佔有率。這些工具提供可調節的扭力設置,以確保汽車組裝、電子和製造等應用中一致且準確的擰緊。自動化扭力過程可減少工人疲勞並提高生產力。隨著工業界越來越尋求自動化,電動直流扭矩工具對於簡化操作和加強品管變得至關重要。
預計汽車業在預測期內複合年成長率最高
預計汽車業在預測期內複合年成長率最高。直流扭力工具可確保在緊固引擎、輪胎和車身部件等關鍵部件時始終施加扭矩,從而提高安全性和品質。向電動車和自動化製造流程的轉變將進一步加速這些工具的採用,從而提高汽車生產線的生產力和營運效率。
由於汽車、航太和電子等行業的自動化程度不斷提高以及對精密工具的需求增加,預計北美地區在估計和預測期內將佔據最大的市場佔有率。該地區對製造效率、產品品質和安全性的關注正在推動直流扭力工具的採用。此外,電動車生產和智慧製造技術的興起進一步提振了市場,使該地區成為全球市場的關鍵參與者。
預計亞太地區在預測期內將實現最高成長率。由於汽車組裝精度的要求和製造流程的複雜性不斷增加,特別是隨著電動車的興起,汽車產業已成為直流扭矩工具的主要消費者。此外,數位控制、扭力感測器以及與智慧製造系統整合等技術創新正在增加工具的功能並推動對這些工具的需求。
According to Stratistics MRC, the Global DC Torque Tool Market is accounted for $3.6 billion in 2024 and is expected to reach $5.0 billion by 2030 growing at a CAGR of 5.7% during the forecast period. A DC torque tool is a specialized hand tool that uses direct current (DC) motors to apply precise torque to fasteners such as bolts and screws. It is commonly used in industrial, automotive, and assembly line applications where accurate torque control is essential. The tool allows operators to set a specific torque value, ensuring that fasteners are tightened consistently and within required specifications. DC torque tools provide better control, efficiency, and repeatability compared to manual or pneumatic tools.
Increased industrial automation
The increased industrial automation in the market is driven by the demand for higher precision, efficiency, and consistency in manufacturing processes. Automated systems using DC torque tools enhance production speed while ensuring accurate torque application, reducing human error and operational downtime. Industries such as automotive, aerospace, and electronics are adopting these tools to streamline operations, improve quality control, and meet the growing need for high-performance, cost-effective solutions.
User training requirements
The increasing complexity of DC torque tools can lead to higher user training requirements, which may pose challenges for businesses. Extended training periods and the need for specialized skills can increase operational costs and delay productivity. Additionally, if employees are inadequately trained, there's a risk of improper tool usage, potentially leading to errors, safety hazards, and damage to components. These factors can hinder the adoption of DC torque tools in some industries.
Adoption of electric fastening tools
The adoption of electric fastening tools in the market is rapidly growing due to their ability to deliver high precision, speed, and consistency. These tools eliminate the need for manual effort, offering greater control over torque settings and reducing operator fatigue. As industries demand more efficient and reliable solutions for assembling products, electric fastening tools are becoming essential in sectors like automotive, electronics, and manufacturing, improving productivity and reducing costs.
Calibration and maintenance challenges
Calibration and maintenance challenges in the market can significantly impact tool performance and accuracy. Regular calibration is essential to ensure precise torque application, but it requires specialized knowledge and equipment, which can be time-consuming and costly. Additionally, maintenance is crucial to prevent wear and tear, but it can lead to downtime and increased operational expenses. These factors can complicate the widespread adoption of DC torque tools in some industries.
The COVID-19 pandemic had a significant impact on the DC torque tool market, causing disruptions in production and supply chains. Lockdowns and labor shortages slowed manufacturing processes, while demand fluctuated due to economic uncertainty. However, the rise of automation and remote operations during the pandemic boosted the adoption of DC torque tools in certain sectors. Over time, recovery efforts have driven increased demand for precision tools in various industries.
The electric dc torque tools segment is expected to be the largest during the forecast period
The electric dc torque tools segment is expected to account for the largest market share during the projection period. These tools offer adjustable torque settings, ensuring consistent and accurate fastening in applications like automotive assembly, electronics, and manufacturing. They reduce operator fatigue and improve productivity by automating the torque process. As industries increasingly seek automation, electric DC torque tools are becoming essential for streamlining operations and enhancing quality control.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is expected to have the highest CAGR during the extrapolated period. DC torque tools ensure consistent torque application during the fastening of critical components, such as engines, tires, and body parts, improving safety and quality. The shift towards electric vehicles and automated manufacturing processes further accelerates the adoption of these tools, enhancing productivity and operational efficiency in automotive production lines.
North America region is estimated to account for the largest market share during the forecast period driven by advancements in automation and increasing demand for precision tools across industries like automotive, aerospace, and electronics. The region's focus on manufacturing efficiency, product quality, and safety is fueling the adoption of DC torque tools. Additionally, the rise of electric vehicle production and smart manufacturing technologies further boosts the market, positioning the region as a key player in the global market.
Asia Pacific is expected to register the highest growth rate over the forecast period. The automotive sector is a major consumer of DC torque tools due to the need for precision in vehicle assembly and the increasing complexity of manufacturing processes, especially with the rise of electric vehicles. Additionally, Innovations such as digital controls, torque sensors, and integration with smart manufacturing systems are enhancing tool functionality, driving demand for these tools.
Key players in the market
Some of the key players in DC Torque Tool market include Atlas Copco AB, Apex Tool Group, LLC, Ingersoll Rand, Stanley Black & Decker, Inc., Robert Bosch GmbH, Makita Corporation, Hilti Corporation, Chicago Pneumatic, Danaher Corporation, Emerson Electric Co., ABB Group, Siemens AG, Towa Corporation, SKF Group and KUKA Robotics.
In October 2024, Bosch Power Tools unveiled over 30 new tools, enhancing its cordless offerings and introducing specialized tools for plumbing, carpentry, and electrical work. This expansion aims to meet the diverse needs of tradesmen and improve efficiency on job sites.
In March 2024, Chicago Pneumatic launched the CP8609 series of eBlueTork battery-operated torque wrenches, ideal for fast and accurate tire changes on large commercial vehicles, including trucks and buses. These tools enhance operator safety, traceability, and productivity in nutrunning operations, building on the success of the CP86 series.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.