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自動化運動控制

市場調查報告書

商品編碼

1616394

全球運動控制市場規模：地區、範圍與預測

Global Motion Control Market Size By Component, By Technology, By Application, By End-User Industry, By Geographic Scope And Forecast

出版日期: 2024年08月24日 | 出版商:

Verified Market Research | 英文 202 Pages | 商品交期: 2-3個工作天內

價格

簡介目錄

運動控制市場規模及預測

2024年運動控制市場規模為159.3億美元，預計到2031年將達到232億美元，2024年至2031年複合年增長率為4.81%。運動控制是精確控制機器或系統的機械部件運動的過程。監控和控制馬達位置、速度、加速度和扭矩，以實現精確、同步的運動。傳送帶、線性致動器、旋轉致動器、伺服馬達、冷卻風扇等是一些最常見的運動控制應用。此外，運動控制對於需要精確運動的工業過程至關重要，例如分度、飛剪和拾放程序。

運動控制的世界市場動態

塑造運動控制市場的主要市場動態

主要市場驅動因子

製造業越來越多地引入自動化：

工業自動化的上升趨勢是運動控制市場的關鍵推動因素。根據國際機器人聯合會（IFR）預測，到2020年，全球工業機器人使用數量將達320萬台，2015年至2020年複合年增長率為13%。在製造過程中擴大採用機器人和自動化，增加了對確保準確高效工作的先進運動控制系統的需求。

半導體產業的需求不斷成長：

快速成長的半導體產業正在推動運動控制市場的擴張。半導體產業協會（SIA）預計，2021年全球半導體銷售額將達5,560億美元，較2020年成長26.2%。半導體產量的成長需要用於晶圓處理、晶片定位和其他關鍵製程的精密運動控制系統，從而推動了對先進運動控制解決方案的需求。

電動車 (EV) 市場的擴張：

快速擴張的電動車市場正在增加汽車製造中對運動控制系統的需求。根據國際能源總署（IEA）預測，2021年全球電動車銷量將達到660萬輛，比2020年成長一倍多，約佔全球汽車市場的9%。電動車產量的成長推動了電池生產、馬達組裝和其他電動車特定製造流程中對先進運動控制系統的需求。

主要挑戰

初始投資成本高：

部署運動控制系統需要在硬體、軟體和整合服務方面進行大量初始投資。對於許多企業，尤其是中小型企業 (SME) 來說，這成本過高，限制了採用範圍並減緩了接受速度。

整合複雜度：

將運動控制系統整合到目前的製造流程中是一項複雜且耗時的任務。各種組件、軟體和控制系統之間存在相容性問題，在安裝和配置過程中需要特定的知識。運動控制系統的複雜性阻礙了一些公司使用它們。

產業細分與競爭：

運動控制市場擁有多家供應商的各種產品和解決方案。由於競爭對手眾多且市場分散，企業很難在競爭者中脫穎而出並提高市場佔有率。價格競爭也會影響利潤率。

主要趨勢：

運動控制與數位驅動整合：

運動控制系統和數位驅動器的整合正在提高效率和精確度，並增加各行業的需求。數位驅動器提供更完整、更準確的馬達控制，提高工廠產量並支持市場成長。

製造業中擴大採用自動化：

製造過程中擴大採用自動化，特別是由於工業 4.0 革命，是運動控制市場的主要推動因素。機電一體化運動控制對於工業 4.0 計畫的成功至關重要，可實現更具成本效益、高效且緊湊的機器。

汽車和半導體產業對運動控制的需求不斷增長：

由於自動駕駛技術的快速採用，汽車產業已成為運動控制系統最大的最終用戶。半導體和電子產業也將成為關鍵驅動力，由於製造流程的複雜性不斷增加，預計需求將以最快的複合年增長率成長。

Motion Control Market size was valued at USD 15.93 Billion in 2024 and is projected to reach USD 23.2 Billion by 2031 , growing at a CAGR of 4.81% from 2024 to 2031. Motion control is the process of accurately controlling the movement of mechanical components of a machine or system. It entails monitoring and controlling the position, speed, acceleration, and torque of motors to ensure precise and synchronized motion. Conveyors, linear actuators, rotary actuators, servo motors, and cooling fans are among the most common motion control applications. Furthermore, motion control is vital in industrial processes that need precise movement, such as indexing, flying shear, and pick-and-place procedures. Global Motion Control Market Dynamics

The key market dynamics that are shaping the motion control market include:

Key Market Drivers

Increasing Adoption of Automation in Manufacturing:

The growing trend towards industrial automation is a major driver of the motion control market. The International Federation of Robotics (IFR) estimates that the global operational stock of industrial robots reached 3.2 million units by 2020, with an average annual growth rate of 13% between 2015 and 2020. The rising deployment of robots and automation in manufacturing processes has increased the demand for advanced motion control systems to ensure precise and efficient operations.

Rising Demand in the Semiconductor Industry:

The burgeoning semiconductor sector is driving the expansion of the motion control market. The Semiconductor Industry Association (SIA) estimated that global semiconductor sales would reach $556 billion in 2021, up 26.2% from 2020. This increase in semiconductor production necessitates highly precise motion control systems for wafer handling, chip positioning, and other key processes, driving the demand for advanced motion control solutions.

Expansion of the Electric Vehicle (EV) Market:

The rapidly expanding electric vehicle market is increasing demand for motion control systems in automobile manufacturing. According to the International Energy Agency (IEA), global electric vehicle sales hit 6.6 million units in 2021, more than doubling from 2020 and accounting for roughly 9% of the global automotive market. This rise in EV production is driving up the demand for sophisticated motion control systems in battery production, motor assembly, and other EV-specific manufacturing processes.

Key Challenges:

High Initial Investment Costs:

Implementing motion control systems necessitates substantial initial investments in hardware, software, and integration services. This is extremely expensive for many firms, particularly small and medium-sized enterprises (SMEs), restricting the scope of deployment or delaying acceptance.

Complexity of Integration:

Integrating motion control systems into current manufacturing processes is a complicated and time-consuming undertaking. Compatibility concerns emerge between various components, software, and control systems, necessitating specific knowledge during installation and configuration. The intricacy of motion control systems discourages some businesses from using them.

Industry Fragmentation and Competition:

The motion control market includes a diverse variety of products and solutions from several suppliers. Companies face difficulty in differentiating themselves from competitors and increasing their market share due to high rivalry and market fragmentation. Price competition also impacts profit margins.

Key Trends:

Integration of Motion Control with Digital Drives:

The integration of motion control systems with digital drives improves efficiency and precision in a variety of industries, resulting in rising demand. Digital drives provide more complete and precise motor control, which increases factory output and supports market growth.

Increasing Adoption of Automation in Manufacturing:

The increased adoption of automation in manufacturing processes, particularly with the Industry 4.0 revolution, is a significant driver of the motion control market. Mechatronics motion control is critical for successful Industry 4.0 initiatives, allowing for more cost-effective, efficient, and compact machines.

Rising Demand for Motion Control in Automotive and Semiconductor Industries:

The automotive industry is the greatest end consumer of motion control systems, owing to the rapid adoption of self-driving technologies. The semiconductor and electronics industries are also important drivers, with demand expected to grow at the fastest CAGR due to the rising complexity of manufacturing processes.

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Global Motion Control Market Regional Analysis

Here is a more detailed regional analysis of the motion control market:

Asia Pacific:

According to Verified Market Research, the Asia Pacific region is estimated to dominate the motion control market over the forecast period. The Asia Pacific region is rapidly industrializing, increasing demand for motion control systems in manufacturing. According to the Asian Development Bank (ADB), emerging Asia's manufacturing sector expanded by 7.7% in 2021, with significant growth expected to continue. China, a significant player in the region, increased its manufacturing production by 9.8% in 2021 compared to the previous year, according to China's National Bureau of Statistics. This industrial expansion is accelerating the use of innovative motion control technology to boost productivity and efficiency.

The Asia Pacific region dominates the worldwide semiconductor market, which fuels demand for high-precision motion control systems. According to the Semiconductor Industry Association (SIA), sales in the Asia Pacific region accounted for 60.6% of the worldwide semiconductor industry in 2021, totaling USD 337.5 Billion. The concentration of the semiconductor industry in the region needs modern motion control solutions for precision chip production operations.

Furthermore, the Asia Pacific region leads in industrial robot adoption, which drives the motion control market. According to the International Federation of Robotics (IFR), Asia installed 266,000 industrial robots in 2020, accounting for 66% of total global installations. China alone deployed 168,400 units, making it the world's largest industrial robot market for the eighth straight year. The high concentration of industrial robots in the region creates tremendous demand for sophisticated motion control systems to ensure precise and efficient robotic operations.

Europe:

Europe region is estimated to exhibit significant growth during the forecast period. Europe's manufacturing sector is experiencing a major growth in industrial robot installations, which is increasing demand for motion control systems. The International Federation of Robotics (IFR) estimates that Europe's operational stock of industrial robots reached 580,000 units by 2020, with Germany accounting for 38% of the total. The European robot density in manufacturing climbed to 114 robots per 10,000 employees by 2020, showing an increasing demand for sophisticated motion control solutions to support this automation trend.

The fast expansion of renewable energy installations in Europe is increasing demand for motion control systems in wind turbines and solar trackers. According to the European Commission, renewable energy sources made up 22.1% of the EU's total final energy consumption in 2020, up from 9.6% in 2004. Wind energy capacity in the EU reached 220 GW in 2022, with plans to add 30 GW annually until 2030. This growth is increasing the demand for accurate motion control in renewable energy equipment production and operation.

Furthermore, Europe's automotive sector, especially the electric vehicle (EV) segment, is expanding rapidly, driving up demand for motion control systems. The European Automobile Manufacturers' Association (ACEA) estimated that battery-electric vehicles accounted for 9.1% of all new automobile registrations in the EU in 2021, up from 1.9% in 2019. The shift to EVs is increasing demand for motion control systems in battery manufacturing, powertrain assembly, and other EV-specific manufacturing processes.

North America:

North America is estimated to exhibit substantial growth during the forecast period. North America is experiencing a substantial shift towards Industry 4.0, which is boosting demand for advanced motion control systems. According to the National Institute of Standards and Technology (NIST), US industries are anticipated to invest up to $100 billion per year in Industry 4.0 efforts by 2025. This significant investment in smart manufacturing technology is encouraging the use of sophisticated motion control solutions to improve automation, precision, and efficiency in production processes.

The aerospace and defense industries in North America are important users of motion control systems, which drives market growth. According to the Aerospace Industries Association (AIA), the US aerospace and military industry generated $909 billion in sales revenue in 2019, a 3.9% increase over the previous year. This growing industry needs high-precision motion control systems for applications such as flight simulators, satellite positioning, and automated assembly lines, which increases the demand for advanced motion control technology.

Furthermore, the North American healthcare sector is experiencing a spike in medical robotics usage, which is propelling the motion control industry. According to the American Hospital Association (AHA), around 1,500 hospitals in the United States were adopting surgical robots as of 2020, a 60% increase over 2017. The expanding use of robotic-assisted surgery and other medical automation technologies is driving up demand for highly accurate and dependable motion control systems in the healthcare industry.

Motion Control Market: Segmentation Analysis

The Motion Control Market is segmented based on Component, Technology, Application, End-User Industry, and Geography.

Motion Control Market, By Component

Actuators & Mechanical Systems
Motion Controllers
Electric Drives
AC Motors
Sensors & Feedback Devices

Based on Component, the market is segmented into Actuators & Mechanical Systems, Motion Controllers, Electric Drives, AC Motors, and Sensors & Feedback Devices. The AC Motor segment is estimated to dominate the motion control market. AC Motors are an essential component of automation systems, and their widespread usage across industries is fueling demand. Ongoing improvements in motor technology, such as the creation of more efficient and precise servo motors, are adding to the segment's dominance. Industries that require precise control and high-speed operations are progressively embracing new motor technologies, cementing the AC motors segment's position as the leading component in the motion control market.

Motion Control Market, By Technology

Pneumatic
Hydraulic
Electromechanical Automation

Based on Technology, the market is segmented into Pneumatic, Hydraulic, and Electromechanical Automation. The electromechanical automation segment is estimated to dominate the motion control market. Electromechanical systems, which combine electric motors and mechanical components, are widely used in a variety of industries due to their high precision, efficiency, and programmability. Electromechanical motion control solutions are the ideal choice for applications that require extensive automation and complex motion control capabilities due to their ability to precisely control speed, position, and torque. This extensive application in industries including manufacturing, robotics, and packaging contributes to the electromechanical actuation segment's dominance in the global motion control market.

Motion Control Market, By Application

Inspection
Material Handling
Packaging
Robotics

Based on Application, the market is segmented into Inspection, Material Handling, Packaging, and Robotics. The material handling segment is estimated to dominate the motion control market. Material handling refers to the movement, control, and transportation of commodities and materials in manufacturing and logistical activities. Material handling procedures, such as conveyor systems, robotic arms, and automated guided vehicles (AGVs), rely heavily on motion control systems to be optimized and automated. These systems allow for efficient and precise material movement, which increases production, reduces manual work, and ensures proper positioning and sorting.

Motion Control Market, By End-User Industry

Metals & Machinery Manufacturing
Healthcare
Automotive
Aerospace & Defense
Oil & Gas
Semiconductor & Electronics

Based on End-User Industry, the market is segmented into Metals & Machinery Manufacturing, Healthcare, Automotive, Aerospace & Defense, Oil & Gas, and Semiconductor & Electronics. The automotive segment is estimated to dominate the motion control market. The increased need for advancements in the production and assembly of high-end automobiles has resulted in a significant increase in the requirement for safety motion control systems in the automotive industry. Major automobile manufacturers employ motion control systems to optimize their supply chains with robotic arms and actuators, making the automotive industry a main driver of the motion control market.

Motion Control Market, By Geography

North America
Europe
Asia Pacific
Rest of the world

Based on Geography, the Motion Control market is classified into North America, Europe, Asia Pacific, and the Rest of the World. Asia Pacific is estimated to dominate during the forecasted period. This rise is being driven by the rising adoption of automation in a variety of industries, particularly in China and India. The growing industrial sector, together with the deployment of Industry 4.0 techniques, is driving demand for motion control systems in the Asia-Pacific region.

Key Players

The "Motion Control Market" study report will provide valuable insight with an emphasis on the global market. The major players in the market are
Siemens AG, Schneider Electric SE, Mitsubishi Electric Corporation, ABB Ltd., Omron Corporation, Yaskawa Electric Corporation, Fanuc Corporation, Robert Bosch GmbH, Rockwell Automation, Inc., Parker Hannifin Corp., and Novanta, Inc.

Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.

Motion Control Market Recent Developments
In March 2023, Regal Rexnord Corporation completed the acquisition of Altra Industrial Motion Corp. Regal Rexnord's acquisition significantly expanded its power transmission portfolio, particularly in the industrial powertrain industry. Adding complementing motion control items like brakes, gears, and clutches expands the business's capabilities.
In May 2023, Mitsubishi Electric Corporation and MOVENSYS Inc. formed a strategic collaboration to collaborate on AC servo and motion control projects. This alliance aims to expand Mitsubishi Electric's AC servo business, with an emphasis on semiconductor manufacturing equipment and other applications.