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金屬

市場調查報告書

商品編碼

1618419

金屬鑄造市場：依材料、依製程、依最終使用者產業、按地區，2024-2031

Metal Casting Market By Material (Cast Iron, Aluminum, Stainless Steel), Process (Sand Casting, Die Casting, Shell Mold), End-User Industry (Automotive & Transportation, Building & Construction, Mining), & Region for 2024-2031

出版日期: 2024年09月20日 | 出版商:

Verified Market Research | 英文 202 Pages | 商品交期: 2-3個工作天內

價格

簡介目錄

金屬鑄造市場評估，2024-2031

拓展航太與國防領域

這些產業需要飛機、太空船和軍事設備的高精度、輕質金屬零件。因此，由於航空航太和國防領域的擴張，2024年市場規模將超過530.4億美元，2031年估值達2,153.1億美元。

金屬鑄造中擴大採用 3D 列印

積層製造技術正在徹底改變金屬鑄造工藝，實現更複雜的設計和快速原型製作。因此，由於金屬鑄造中擴大採用3D列印，2024年至2031年市場將以19.14%的複合年增長率成長。

金屬鑄造市場定義/概述

金屬鑄造是現代製造業的一個基本過程，其中將熔融金屬倒入模具型腔中以形成特定形狀的物體。這種方法用途廣泛且經濟高效，對於製造高精度的複雜零件至關重要。該過程首先將金屬在熔爐中加熱直至熔化，然後將其倒入所需規格設計的模具中。澆注的金屬冷卻並硬化，在模具內形成最終形狀。所使用的金屬類型是根據最終產品所需的特定性能（例如強度、耐用性和耐熱性）來選擇的。

金屬鑄造廣泛應用於汽車、航太、建築和重型機械等行業。由於它可以高精度地生產簡單和複雜的形狀，因此可用於製造從大型引擎缸體到精密複雜的機械零件的各種產品。此外，金屬鑄造也適合大規模生產，以進行快速原型設計和客製化。此外，該過程通常使用回收的廢金屬，這具有減少廢物和環境影響的額外好處，有助於永續發展。這種方法的效率加上其大規模生產複雜金屬形狀的能力，鞏固了其作為全球製造業基石的地位。

對再生能源基礎設施不斷增長的需求將如何推動金屬鑄造市場的成長？

風力渦輪機、太陽能板框架和其他再生能源組件通常需要金屬鑄造。根據國際能源總署（IEA）的報告，2021年再生能源發電容量將達到290GW，創下新紀錄。發展中國家的都市化和建設蓬勃發展。快速的城市化推動了建築業對金屬鑄造的需求，特別是管道、閥門和配件。聯合國經濟和社會事務部預測，到2050年，世界人口的68%將居住在城市地區，高於2018年的55%。

工業化和基礎建設取得進展。工業化程度的提高增加了對機械、設備和基礎設施部件的需求，所有這些都嚴重依賴金屬鑄造。數據佐證：世界銀行報告顯示，2020年全球工業（含建築業）增加價值佔GDP的比重為26.3%，凸顯工業化在全球經濟中的重要角色。汽車產業是金屬鑄件的主要消費領域，特別是引擎零件、傳動零件和結構件。根據國際汽車製造商協會（OICA）的佐證統計，2021年全球汽車產量將達8,010萬輛，較2020年成長3%。

材料、工藝和客製化方面的進步。材料科學的創新促進了強度、耐用性和耐腐蝕性增強的先進合金的開發，擴大了其在汽車和航空航天等要求苛刻的行業中的應用。客製化和快速原型設計也正在推動創新，實現更快的產品開發和精密製造。永續發展發揮關鍵作用，回收措施、節能技術和廢物減少計劃可減少對環境的影響並支持產業成長。

環境法規和排放法規將如何阻礙金屬鑄造市場的成長？

日益嚴格的環境法規為金屬鑄造業務帶來了課題，特別是在空氣排放和廢棄物管理方面。根據美國環保署 (EPA) 的數據，1990 年至 2014 年間，金屬鑄造業的有害空氣污染物 (HAP) 排放量減少了約 75%。金屬鑄造製程是能源密集型的，導致營運成本高和環境問題。根據美國能源部的報告，金屬鑄造業每年消耗約55兆BTU的能源，約占美國製造業能源消耗總量的2.2%。

金屬鑄造業在尋找和留住熟練工人方面面臨課題，這可能會影響生產和品質。根據美國鑄造協會的一項研究，90% 的金屬鑄造廠報告難以招募合格員工，2019 年每個工廠平均有 2.3 個職缺。塑膠、複合材料和其他材料的進步對某些應用中的傳統金屬鑄造構成了威脅。金屬鑄造的初始模具成本較高，主要是因為需要為特定零件建立模具和模型。支援統計數據根據美國國家標準與技術研究所 (NIST) 的報告，模具成本可佔金屬鑄造總生產成本的 10-15%，模具投資從 50,000 美元到超過 200,000 美元不等。

Expansion of aerospace and defense sectors. These industries require high-precision, lightweight metal components for aircraft, spacecraft, and military equipment. Thus, the growing aerospace and defense sectors surge the growth of market size surpassing USD 53.04 Billion in 2024 to reach a valuation of USD 215.31 Billion by 2031.

Increasing adoption of 3D printing in metal casting. Additive manufacturing technologies are revolutionizing the metal casting process, allowing for more complex designs and faster prototyping. Thus, the growing adoption of 3D printing in metal casting enables the market to grow at aCAGR of 19.14% from 2024 to 2031.

Metal Casting Market: Definition/ Overview

Metal casting is a fundamental process in modern manufacturing, where molten metal is poured into a mold cavity to create objects of specific shapes. This method is highly versatile and cost-effective, making it indispensable for producing complex components with high precision. The process begins by heating metal in a furnace until it reaches a molten state, after which it is poured into a prepared mold designed to meet the desired specifications. Once poured, the metal cools and solidifies, forming the final shape within the mold. The type of metal used is chosen based on the specific properties required for the end product, such as strength, durability, or heat resistance.

Metal casting finds applications across a wide array of industries, including automotive, aerospace, construction, and heavy machinery. It is utilized to produce everything from large engine blocks to delicate, intricate machinery parts, thanks to its ability to create both simple and complex shapes with high accuracy. Moreover, metal casting is suitable for mass production for rapid prototyping and customization. An added benefit is its contribution to sustainability, as the process often incorporates recycled scrap metal, reducing waste and environmental impact. The method's efficiency, combined with its ability to deliver intricate metal forms at scale, solidifies its role as a cornerstone in global manufacturing.

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How Does the Rising Demand for Renewable Energy Infrastructure Surge the Growth of the Metal Casting Market?

Wind turbines, solar panel frames, and other renewable energy components often require metal castings. The International Energy Agency (IEA) reports that renewable electricity capacity additions reached 290 GW in 2021, setting a new record. Urbanization and construction boom in developing countries. Rapid urbanization drives demand for metal castings in construction, particularly for pipes, valves, and fittings. The United Nations Department of Economic and Social Affairs projects that 68% of the world's population will live in urban areas by 2050, up from 55% in 2018.

Growing industrialization and infrastructure development. Growing industrialization drives the need for machinery, equipment, and infrastructure components, all of which heavily rely on metal castings. Supporting stat: The World Bank reports that the global industry (including construction) value added as a percentage of GDP was 26.3% in 2020, highlighting the significant role of industrialization in the global economy. The automotive sector is a major consumer of metal castings, particularly for engine components, transmission parts, and structural elements. Supporting stat: According to the International Organization of Motor Vehicle Manufacturers (OICA), global motor vehicle production reached 80.1 million units in 2021, a 3% increase from 2020.

The advancements in materials, processes, and customization. Innovations in materials science have led to advanced alloys with enhanced strength, durability, and corrosion resistance, expanding applications in demanding industries like automotive and aerospace. Customization and rapid prototyping also boost innovation, enabling faster product development and precision manufacturing. Sustainability plays a vital role, with recycling initiatives, energy-efficient technologies, and waste reduction programs reducing environmental impact and supporting industry growth.

How the Environmental Regulations and Emissions Control Impede the Growth of Metal Casting Market?

Stricter environmental regulations pose challenges for metal casting operations, particularly regarding air emissions and waste management. According to the U.S. Environmental Protection Agency (EPA), the metal casting industry reduced its hazardous air pollutant (HAP) emissions by approximately 75% between 1990 and 2014. Metal casting processes are energy-intensive, leading to high operational costs and environmental concerns. The U.S. Department of Energy reports that the metal casting industry consumes approximately 55 trillion BTU of energy annually, accounting for about 2.2% of the total U.S. manufacturing energy use.

The metal casting industry faces challenges in attracting and retaining skilled workers, which can impact production and quality. A study by the American Foundry Society found that 90% of metal casting facilities reported difficulty in hiring qualified employees, with an average of 2.3 unfilled positions per facility in 2019. Advancements in plastics, composites, and other materials pose a threat to traditional metal castings in certain applications. The high initial tooling costs in metal casting arise primarily from the need to create molds and patterns for specific components. Supporting stat: According to a report by the National Institute of Standards and Technology (NIST), tooling costs account for up to 10-15% of the total production cost in metal casting, with complex parts potentially requiring tooling investments of $50,000 to $200,000 or more.

Category-Wise Acumens

How did the Lightweight Nature and High Strength-Weight Ratio Foster the Growth of the Aluminum Segment?

The aluminum segment dominates in the metal casting market, owing to the exceptional properties of aluminum alloys. Aluminum's lightweight nature, combined with its high strength-to-weight ratio, makes it highly attractive for industries such as automotive and aerospace, where reducing weight is essential for improving fuel efficiency and performance. This advantage has led to its widespread use in producing engine components, structural parts, and other intricate machinery.

The aluminum's standout feature is its strong corrosion resistance, which makes it ideal for applications in harsh environments, including marine and outdoor industries. This durability ensures that components made from aluminum can withstand exposure to elements without compromising structural integrity, thus extending product lifespan. Aluminum also boasts excellent thermal conductivity, which is beneficial for industries requiring efficient heat dissipation, such as electronics and energy systems. Its ease of machining and forming allows for the production of complex geometries and intricate shapes, enabling manufacturers to meet the diverse demands of various sectors.

In addition to these functional benefits, aluminum's recyclability contributes to its growing importance in the metal casting market. Recycling aluminum alloys conserves energy and resources, aligning with global sustainability efforts aimed at reducing waste and promoting eco-friendly manufacturing practices.

How the Increasing Demand for High-Performance, and Lightweight Materials Surge the Growth of the Automotive Segment?

The automotive segment dominates the metal casting market, driven by the industry's demand for high-performance, lightweight, and durable components. Metal casting produces a wide range of automotive parts, including under-hood components, engine blocks, transmission parts, interior elements, and critical structural components. These cast metal parts are essential for ensuring vehicle performance, safety, and longevity.

The increasing demand for lightweight materials, as manufacturers seek to improve fuel efficiency and reduce emissions in line with global sustainability goals. Metal casting processes are instrumental in meeting this need by producing components that combine high strength with reduced weight. This is especially important for engine components, where the balance between heat resistance, strength, and dimensional accuracy is critical. Metal casting methods can efficiently deliver such precision, making them indispensable for automotive manufacturers.

Additionally, the cost-effectiveness of metal casting is a major driver of its dominance in the automotive industry. The process allows for mass production of intricate components with minimal material waste, lowering manufacturing costs and reducing lead times. The diversity of materials available for casting, such as aluminum, magnesium, and steel, enables manufacturers to select the most suitable material for each component, further enhancing performance and efficiency.

Country/Region-wise Acumens

How Rapid Industrialization and Manufacturing Growth Accelerates the Growth of the Metal Casting Market in Asia Pacific?

Asia Pacific substantially dominates the metal casting market owing to rapid industrialization. The Asia Pacific region, particularly countries like China and India, has experienced significant industrial expansion, driving demand for metal castings across various sectors. According to the World Bank, manufacturing value added (% of GDP) in East Asia & Pacific was 26.2% in 2021, compared to the world average of 16.7%. This indicates the region's strong industrial base and manufacturing prowess. The automotive sector in the Asia Pacific has seen remarkable growth, with increasing vehicle production and sales driving demand for metal castings used in engine components, transmission parts, and other automotive applications. The International Organization of Motor Vehicle Manufacturers (OICA) reports that in 2021, Asia-Oceania accounted for 55.9% of global motor vehicle production, with China alone producing 32.5% of the world's vehicles.

Rapid urbanization and large-scale infrastructure projects across the Asia Pacific region have fueled demand for metal castings in construction, transportation, and utilities. The Asian Development Bank (ADB) estimates that developing Asia will need to invest $26 trillion from 2016 to 2030, or $1.7 trillion per year, in infrastructure to maintain its growth momentum, tackle poverty, and respond to climate change.

How does the Transition to Electric Vehicles (EVs) and Sustainable Transportation Escalate the Growth of the Metal Casting Market in Europe?

Europe is anticipated to witness the fastest growth in the metal casting market driven by Europe's push towards electric mobility is driving innovation in lightweight metal castings for EV components, batteries, and charging infrastructure. According to the European Automobile Manufacturers Association (ACEA), electric car registrations in the EU increased by 63.1% from 2020 to 2021, reaching nearly 880,000 units. The market share of battery electric vehicles in the EU reached 9.1% in 2021.

Europe's aerospace sector, including commercial aviation and defense, is driving demand for high-performance metal castings. The AeroSpace and Defence Industries Association of Europe (ASD) reports that in 2021, the European aerospace and defense industry achieved a turnover of €228 billion, employing over 870,000 people directly.

Europe's focus on sustainability and circular economy principles is driving innovation in metal casting processes, including increased use of recycled materials and energy-efficient technologies. According to the European Aluminium Association, the recycling rate for aluminum beverage cans in Europe reached 76.1% in 2019. The overall recycling rate for aluminum packaging in Europe was 81.1% in the same year, demonstrating the region's commitment to circular economy principles in metal use.

Competitive Landscape

The Metal Casting Market is dynamic and subject to ongoing changes, with new players emerging and existing ones adapting to market trends. By understanding the competitive landscape and implementing effective strategies, companies can position themselves for long-term success.

The organizations are focusing on innovating their product line to serve the vast population in diverse regions. Some of the prominent players operating in the metal casting market include:

Nemak
Ryobi LimitedRheinmetall Automotive
GF Casting Solutions
Ahresty Corporation
Dynacast
Endurance Technologies Limited
Mino Industrial

Latest Developments:

In January 2024, Nemak announced a collaboration with Xpeng Motors on battery enclosures for electric vehicles. This strategic partnership aims to increase the range and efficiency of Xpeng's electric vehicles by leveraging Nemak's sophisticated aluminum casting capabilities.
In January 2024, Ryobi increased its aluminum die-casting capacity in North America. The company invested $50 million in a new factory in Kentucky to address the growing demand for aluminum castings in the automotive and electronics industries.

1 INTRODUCTION OF GLOBAL METAL CASTING MARKET

1.1 Overview of the Market
1.2 Scope of Report
1.3 Assumptions

2 EXECUTIVE SUMMARY

3 RESEARCH METHODOLOGY OF VERIFIED MARKET RESEARCH

3.1 Data Mining
3.2 Validation
3.3 Primary Interviews
3.4 List of Data Sources

4 GLOBAL METAL CASTING MARKET OUTLOOK

4.1 Overview
4.2 Market Dynamics
- 4.2.1 Drivers
- 4.2.2 Restraints
- 4.2.3 Opportunities
4.3 Porters Five Force Model
4.4 Value Chain Analysis

5 GLOBAL METAL CASTING MARKET, BY MATERIAL

5.1 Overview
5.2 Cast Iron
5.3 Aluminum
5.4 Stainless Steel
5.5 Zinc
5.6 Magnesium

6 GLOBAL METAL CASTING MARKET, BY PROCESS

6.1 Overview
6.2 Sand Casting
6.3 Die Casting
6.4 Shell Mold Casting
6.5 Gravity Casting
6.6 Vacuum Casting

7 GLOBAL METAL CASTING MARKET, BY END-USE INDUSTRY

7.1 Overview
7.2 Automotive & Transportation
7.3 Building & Construction
7.4 Mining
7.5 Equipment & Machine
7.6 Consumer Goods

8 GLOBAL METAL CASTING MARKET, BY GEOGRAPHY

8.1 Overview
8.2 North America
- 8.2.1 U.S.
- 8.2.2 Canada
- 8.2.3 Mexico
8.3 Europe
- 8.3.1 Germany
- 8.3.2 U.K.
- 8.3.3 France
- 8.3.4 Rest of Europe
8.4 Asia Pacific
- 8.4.1 China
- 8.4.2 Japan
- 8.4.3 India
- 8.4.4 Rest of Asia Pacific
8.5 Rest of the World
- 8.5.1 Latin America
- 8.5.2 Middle East & Africa

9 GLOBAL METAL CASTING MARKET COMPETITIVE LANDSCAPE

9.1 Overview
9.2 Company Market Ranking
9.3 Key Development Strategies

10 COMPANY PROFILES

10.1 Nemak
- 10.1.1 Overview
- 10.1.2 Financial Performance
- 10.1.3 Product Outlook
- 10.1.4 Key Developments
10.2 Ryobi Limited
- 10.2.1 Overview
- 10.2.2 Financial Performance
- 10.2.3 Product Outlook
- 10.2.4 Key Developments
10.3 Rheinmetall Automotive
- 10.3.1 Overview
- 10.3.2 Financial Performance
- 10.3.3 Product Outlook
- 10.3.4 Key Developments
10.4 GF Casting Solutions
- 10.4.1 Overview
- 10.4.2 Financial Performance
- 10.4.3 Product Outlook
- 10.4.4 Key Developments
10.5 Ahresty Corporation
- 10.5.1 Overview
- 10.5.2 Financial Performance
- 10.5.3 Product Outlook
- 10.5.4 Key Developments
10.6 Dynacast
- 10.6.1 Overview
- 10.6.2 Financial Performance
- 10.6.3 Product Outlook
- 10.6.4 Key Developments
10.7 Endurance Technologies Limited
- 10.7.1 Overview
- 10.7.2 Financial Performance
- 10.7.3 Product Outlook
- 10.7.4 Key Developments
10.8 Mino Industrial
- 10.8.1 Overview
- 10.8.2 Financial Performance
- 10.8.3 Product Outlook
- 10.8.4 Key Developments
10.9 Aisin Automotive Casting
- 10.9.1 Overview
- 10.9.2 Financial Performance
- 10.9.3 Product Outlook
- 10.9.4 Key Developments
10.10 Gibbs Die Casting
- 10.10.1 Overview
- 10.10.2 Financial Performance
- 10.10.3 Product Outlook
- 10.10.4 Key Developments