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市場調查報告書
商品編碼
1622777
全球鍛壓機市場規模(按產品、應用、地區、範圍和預測)Global Swaging Machine Market Size By Product, By Application, By Geographic Scope And Forecast |
2024 年壓接機市場規模價值為 42.6 億美元,預計到 2031 年將達到 59.6 億美元,2024 年至 2031 年的複合年增長率為 4.30%。鍛造機是一種低成本、高效地鍛造、縮減和成型棒材、管材和線材的方法,可用於汽車、化學和其他工業應用。全球壓接機市場報告對市場進行了全面的評估。它對關鍵細分市場、趨勢、市場推動因素、競爭格局以及在市場中發揮關鍵作用的因素進行了全面的分析。
鍛造機的全球市場定義
壓接機,也稱為壓接機,是一種高效、低成本的用於尖銳化、縮減和成型棒材、管材和線材的方法。它基於一個簡單的原則:它是一個透過旋轉錘和成型模在工件週邊進行一系列非常快速的打擊來成型金屬的過程。旋鍛是一種非常經濟的對管材、棒材和線材進行熱或冷重拉、定徑、縮徑、成型、錐度加工、連接和定型的方法。鍛壓可以採用熱鍛或冷鍛方式進行,但冷鍛較常見,因為它對大多數材料都有硬化作用。這個過程改善了晶粒結構,增強了零件強度,並使其具有非常精細的表面。
鍛造機強制工件通過模具,以減少或擴大管或棒的直徑。鍛造壓力是將管棒放入模具中或透過將模具錘在一起來減少金屬直徑的過程。壓接機不會造成任何材料損失或材料變形。由於不會造成材料損失,因此壓接機適用於貴金屬。壓接機和壓接機通常被視為冷成型工藝,在某些情況下也用作熱成型工藝。壓扣加工主要分為管壓扣加工及旋壓扣加工。
管鍛機採用與拉絲類似的製程。這些鍛壓機將心軸放置在管內,並對外徑施加徑向壓縮力,使管擴張並使外徑與內部形狀不同。壓接機用於組裝和最終用途。將配件放置在電纜上並插入壓模中,錘擊作用的冷成型力促使完整的組裝。這些包括帆船索具、建築電纜欄杆和休閒繩索課程電纜。我們也提供航空航太管路組件和流體控制管路。
全球壓接機市場概況
第一類鍛造機擠壓工件並迫使其通過約束模具以減少其直徑,類似於拉絲製程。這類似於壓接管。第二類是使用兩個或更多模具來錘擊圓形工件以減少其直徑。該過程通常稱為旋轉鍛造或徑向鍛造。管子可能被貼上標籤並且直徑減小。在這種情況下,可以先將管子穿過模具,然後使用旋轉壓模機從另一側拉出,並在拉絲機上拉出。鍛造壓力是一種簡單的方法,適用於貴金屬,因為沒有材料損失。
旋鍛是一種冷加工工藝,用於減少直徑、形成錐度或在圓形工件上形成尖角。心軸也可用於賦予空心工件的內部形狀。將軸承壓入軸承座時,要麼將凹槽擴口以匹配軸承座倒角,要麼將軸承座材料擴口到軸承的末端。擴口是使用一對圍繞孔移動並送入零件的輥來完成的,從而以可控且可預測的方式使金屬變形。通常使用油脂來潤滑這種模鍛過程,稱為滾壓模鍛。壓接機使用兩個或四個分體模具,每分鐘可分離和閉合多達 2,000 次。這是透過將模具安裝在由馬達旋轉的機器主軸上來實現的。
主軸安裝在包含滾輪(如滾子軸承)的保持架中。滾輪比保持架大,當主軸旋轉時,離心力將模具推到保持架上,使模具在滾輪上移動。在四模機中,滾輪的數量意味著所有模具同時關閉。如果輥子的數量不能使所有的模具對同時閉合,這種機器就稱為旋轉鍛造機,但它仍然是一台鍛造機。旋轉壓緊機是一種蠕動主軸型壓緊機,其中主軸和保持架以相反的方向旋轉。
Swaging Machine Market size was valued at USD 4.26 Billion in 2024 and is projected to reach USD 5.96 Billion by 2031, growing at a CAGR of 4.30% from 2024 to 2031. Swaging is a simple method of choice for precious metals as there is no loss of material in the process as well as Swaging machines, are a low-cost way to efficiently point, reduce and form rod, tube or wire therefore they are useful in the automotive, chemical industry, etc. applications are the factors that will foster the market growth in the projected years. The Global Swaging Machine Market report provides a holistic evaluation of the market. The report offers a comprehensive analysis of key segments, trends, drivers, restraints, competitive landscape, and factors that are playing a substantial role in the market.
Global Swaging Machine Market Definition
Swaging machines, known as swager, are a low-cost way to efficiently point, reduce and form rod, tube, and wire. Based on a simple principle, it is the process of shaping metal using a series of very rapid blows delivered by rotating hammers and forming dies around a piece of work. It is a highly economical method to point tubing, rod, wire for redraw, size, reduce, shape, taper, bond, and form metal parts that are hot or cold. Swaging is performed both hot and cold, although cold is popular because of its hardening effect on most of the materials. The process improves grain structure, giving the part greater strength and an unusually fine finish.
Swaging machines form a workpiece by forcing it in the die to reduce or increase the diameter of tubes and rods. Swaging is done by placing the tube rod inside a die or a process where the die is hammered together to reduce the diameter of the metal. Swaging machines do not result in the loss of material and material deformation. Since there is no material loss, swaging machines are used with precious metals. Swagers and swaging machines are commonly considered cold forming processes and are done as a hot forming process in some situations. Swaging machine processes are mainly divided into two categories, tube swaging and rotary swaging machines.
Tube swaging machines use a process which is similar to drawing wire. These swaging machines are expanded by placing a mandrel in the tube and applying radial, compressive forces on the outer diameter, which allows the inside shape to differ from the outer circular diameter. The swaging machine is used in applications such as assembling and end-forming. A fitting is set over a cable, then inserted into the swager and the cold formation force of the hammer actions gives a complete assembled piece. Some of them are Sailing rigging equipment, architectural cable railings, and recreational ropes course cables. A few of these are Aerospace tube components and fluid control tubes.
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Global Swaging Machine Market Overview
The first category in the swaging machine involves extrusion of the workpiece, forcing it through a confining die to reduce its diameter, similar to the process of drawing wire. This may be similar to tube swaging. The second category consists of two or more dies used to hammer a round workpiece into a smaller diameter. This process is usually termed rotary swaging or radial forging. Tubes may be tagged and reduced in diameter to enable the tube to be initially fed through the die to then be pulled from the other side by using a rotary swager, which allows them to be drawn on a drawbench. Swaging is a simple method of choice for precious metals as there is no loss of material in the process.
Rotary swaging is a cold working process used in reducing the diameter, producing a taper, or adding a point to a round workpiece. It can impart internal shapes in hollow workpieces using a mandrel. Swaging a bearing into a housing means either flaring its grooves to the chamfer of the housing or flaring the housing's material over the edge of the bearing. The flaring process is done with a pair of rolls that moves around the hole and are fed down into the part, deforming the metal in a controlled, predicted way. Grease is usually used to lubricate this swaging process, which is called roller swaging. A swaging machine works by using two or four split dies which separate and close up to 2,000 times per minute. This action is done by mounting the dies into the machine's spindle which is further rotated by a motor.
The spindle is mounted inside a cage containing rollers that look like a roller bearing. The rollers are larger in size than the cage as the spindle spins the dies are pushed out to ride on the cage by centrifugal force, and the dies cross over the rollers they push the dies together due of their larger size. On a four-die machine, the number of rollers causes all dies to close at a time. If the number of rollers does not cause all pairs of dies to close at the same time then the machine is called a rotary forging machine, but it is still a swaging process. A variation of the rotary swager is the creeping spindle swaging machine in which both the spindle and cage revolve in opposite directions, this prevents the production of fins between the dies in which the material being swaged grows up in between the dies.
The Global Swaging Machine Market is Segmented on the basis of Product, Application, And Geography.
Based on Product, The market is segmented into Radial Swaging Machine and Rotary Swaging Machine.
Based on Application, The market is segmented into Chemical And Materials, Machinery And Equipment, Automotive, and Others.
Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with its product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.