市場調查報告書
商品編碼
1519782
2024-2032 年按樹脂類型、纖維類型、製造流程、最終用途產業和地區分類的預浸料市場報告Prepreg Market Report by Resin Type, Fiber Type, Manufacturing Process, End Use Industry, and Region 2024-2032 |
IMARC Group年全球預浸料市場規模達123億美元。對製造輕型汽車零件的日益關注、風能作為化石燃料永續替代品的利用不斷增加、太空探索活動的增加和下一代飛機的開發是推動市場的一些主要因素。
預浸料是一種複合材料,包含兩種主要成分,包括增強纖維和熱固性樹脂基體。它是通過細緻的製造程序生產的,可確保均勻的樹脂分佈,從而能夠精確控制材料特性。它需要特定的固化過程,通常涉及熱和壓力,將樹脂從液態轉變為固態,確保最大的強度和剛度。它具有較高的強度重量比,從而減輕了產品的總重量。它還提供卓越的機械性能,提高產品的耐用性和性能。
目前,擴大使用預浸料來製造運動器材,如網球拍、高爾夫球桿桿身和自行車車架,提高性能和耐用性,正在推動市場的成長。除此之外,印刷電路板(PCB)中對預浸料提供絕緣和機械支撐的需求不斷成長,也促進了市場的成長。此外,在船舶領域擴大使用預浸料來製造船體和其他部件,以減輕重量,同時保持結構完整性,這提供了良好的市場前景。除此之外,對永續性和環境問題的日益關注正在支持市場的成長。此外,太空探索活動的增加和下一代飛機的開發也促進了市場的成長。
越來越注重製造輕量化汽車零件
目前對輕量化汽車零件製造的日益關注正在對預浸料市場的成長產生積極影響。除此之外,在汽車領域,製造商不斷尋求創新方法來設計和生產輕量化零件。預浸料是由纖維增強樹脂基體組成的複合材料,正成為實現這一目標的關鍵解決方案。與傳統材料相比,它們的使用使得汽車零件不僅更輕,而且具有卓越的強度和剛度特性。此外,目前對環境永續性的重視和嚴格的排放法規正在加速預浸料在汽車製造中的採用。使用預浸料等輕質材料有助於減少車輛的碳足跡,使其成為對汽車製造商和消費者都有吸引力的選擇。
風能利用率不斷提高
由於大眾環保意識的增強,風能的利用不斷增加,推動了對預浸料的需求。除此之外,預浸料作為具有優異機械性能和耐用性的複合材料,擴大用於風力渦輪機葉片的製造。風力渦輪機技術的不斷發展和增強,對能夠承受風電場苛刻條件(包括高風速和變化溫度)的材料的需求不斷成長。因此,預浸料製造商看到風能領域的訂單增加,進一步促進了市場的成長。此外,風能計畫的持續擴張正在鼓勵投資開發專為風力渦輪機應用客製化的先進預浸材料。
複合材料日益普及
目前,複合材料的日益普及正在推動預浸料市場的成長。除此之外,航空航太和汽車產業目前正在經歷重大轉型,對輕質、高強度材料的需求不斷成長。包括預浸料在內的複合材料在滿足這些嚴格的行業要求方面發揮著越來越重要的作用。需求的持續成長直接促進了預浸料市場的持續擴張。此外,製造流程和技術的不斷進步正在不斷提高預浸料的品質、性能和多功能性。製造商目前正在投資研發 (R&D) 活動來增強這些材料,使其更具成本效益且更易於使用。這些持續的創新正在推動預浸料在複合材料必不可少的行業中得到更大的接受。
The global prepreg market size reached US$ 12.3 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 23.5 Billion by 2032, exhibiting a growth rate (CAGR) of 7.28% during 2024-2032. The growing focus on manufacturing lightweight automotive parts, rising utilization of wind energy as a sustainable alternative to fossil fuels, and increasing space exploration activities and the development of next-generation aircraft are some of the major factors propelling the market.
Prepregs is a composite material that comprises two primary components, including reinforcing fibers and a thermosetting resin matrix. It is produced through a meticulous manufacturing process that ensures uniform resin distribution, enabling precise control over material properties. It requires a specific curing process, typically involving heat and pressure, to transform the resin from a liquid to a solid state, ensuring maximum strength and stiffness. It offers high strength-to-weight ratios, reducing the overall weight of products. It also provides exceptional mechanical properties, enhancing product durability and performance.
At present, the increasing utilization of prepregs to make sporting equipment, such as tennis rackets, golf club shafts, and bicycle frames, enhancing performance and durability, is impelling the growth of the market. Besides this, the rising demand for prepregs in printed circuit boards (PCBs) to provide insulation and mechanical support is contributing to the growth of the market. In addition, the growing employment of prepregs in the marine sector for boat hulls and other components to reduce weight while maintaining structural integrity is offering a favorable market outlook. Apart from this, the increasing focus on sustainability and environmental concerns is supporting the growth of the market. Additionally, the rising space exploration activities and the development of next-generation aircraft are bolstering the growth of the market.
Growing focus on manufacturing lightweight automotive parts
The growing focus on manufacturing lightweight automotive parts is currently exerting a positive influence on the growth of the prepreg market. Besides this, in the automotive sector, manufacturers are continuously seeking innovative ways to design and produce lightweight components. Prepregs, which are composite materials composed of resin matrices reinforced with fibers, are emerging as a key solution in achieving this objective. Their use results in automotive parts that are not only lighter but also offer superior strength and stiffness properties compared to traditional materials. Furthermore, the present emphasis on environmental sustainability and stringent regulations governing emissions are accelerating the adoption of prepregs in automotive manufacturing. The use of lightweight materials, such as prepregs, aids in reducing the carbon footprint of the vehicle, making it an attractive choice for both automakers and consumers.
Rising utilization of wind energy
The rising utilization of wind energy due to increasing environmental consciousness among the masses is propelling the demand for prepregs. Besides this, prepregs, being composite materials with excellent mechanical properties and durability, are increasingly being used in the manufacturing of wind turbine blades. The continuous development and enhancement of wind turbine technology is growing the need for materials that can withstand the demanding conditions of wind farms, including high wind speeds and varying temperatures. As a result, prepreg manufacturers are witnessing a rise in orders from the wind energy sector, further contributing to the growth of the market. Moreover, the ongoing expansion of wind energy projects is encouraging investments in the development of advanced prepreg materials specifically tailored for wind turbine applications.
Increasing popularity of composite materials
Presently, the increasing popularity of composite materials is bolstering the growth of the prepreg market. Besides this, the aerospace and automotive sectors are presently undergoing a significant transformation, with a rising demand for lightweight, high-strength materials. Composite materials, which include prepregs, are playing an increasingly vital role in meeting these stringent requirements of the industry. This ongoing increment in demand is directly contributing to the continuous expansion of the prepreg market. Additionally, ongoing advancements in manufacturing processes and technologies are continually improving the quality, performance, and versatility of prepregs. Manufacturers are currently investing in research and development (R&D) activities to enhance these materials, making them more cost-effective and easier to work with. These ongoing innovations are driving greater acceptance of prepregs in industries where composite materials are an indispensable requirement.
IMARC Group provides an analysis of the key trends in each segment of the market report, along with forecasts at the global, regional, and country levels from 2024-2032. Our report has categorized the market based on resin type, fiber type, manufacturing process, and end use industry.
Thermoset
Thermoplastic
Epoxy
Others
Thermoset dominate the market
The report has provided a detailed breakup and analysis of the market based on the resin type. This includes thermoset, thermoplastic, epoxy, and others. According to the report, thermoset represented the largest segment.
Thermosets refer to a class of polymers or plastics that undergo a chemical change when subjected to heat, resulting in a permanent and irreversible change in their physical properties. They are known for their excellent heat resistance and dimensional stability. They can withstand high temperatures without softening or deforming, making them suitable for various applications where heat resistance is crucial. They are used in the production of electrical components, circuit boards, and insulating coatings. They are often highly resistant to chemicals and corrosion, making them valuable in industries where exposure to harsh chemicals is common, such as the chemical processing industry. They are also used in the production of various consumer goods, including kitchen utensils, electrical switches, and appliance handles, due to their durability and resistance to heat.
Carbon
Glass
Aramid
Carbon holds the largest share in the market
A detailed breakup and analysis of the market based on the fiber type have also been provided in the report. This includes carbon, glass, and aramid. According to the report, carbon accounted for the largest market share.
Carbon fibers are strong and lightweight, making them ideal for applications where strength and stiffness are crucial, such as aerospace and automotive components. This results in structures that are both durable and fuel-efficient. Carbon fibers have low thermal expansion coefficients, meaning they maintain their shape and dimensions across a wide range of temperatures. This is crucial in applications subject to extreme temperature variations. Carbon is highly resistant to corrosion, making it suitable for use in aggressive environments, like chemical processing plants or marine applications. The properties of carbon fibers can be tailored to meet specific requirements by adjusting the fiber orientation, weave patterns, and resin formulations. This flexibility makes carbon prepregs versatile and adaptable to diverse applications.
Hot-Melt Process
Solvent Dip Process
Hot-melt process holds the biggest share in the market
A detailed breakup and analysis of the market based on the manufacturing process has also been provided in the report. This includes hot-melt process and solvent dip process. According to the report, hot-melt process accounted for the largest market share.
The hot-melt process, also known as hot-melt adhesive or hot glue process, refers to a method of joining or bonding materials using a thermoplastic adhesive that is heated until it becomes a liquid and then applied to the surfaces to be bonded. The hot-melt process allows for precise control over resin impregnation, ensuring consistent and uniform distribution of resin throughout the prepreg material. This consistency is critical for achieving predictable mechanical properties in the final composite product. Prepregs produced through the hot-melt process often have good tack properties, making them easier to handle and position during composite lay-up processes. This tackiness helps in reducing the risk of fiber misalignment and improving overall manufacturing efficiency.
Aerospace and Defense
Automotive
Electrical and Electronics
Wind Turbine
Sporting Goods
Others
Aerospace and defense hold the maximum share in the market
A detailed breakup and analysis of the market based on the end use industry has also been provided in the report. This includes aerospace and defense, automotive, electrical and electronics, wind turbine, sporting goods, and others. According to the report, aerospace and defense accounted for the largest market share.
Prepregs are extensively used in the manufacturing of aircraft structures, including wings, fuselages, empennages, and fairings. Their high strength and lightweight properties help reduce the weight of the aircraft, leading to improved fuel efficiency and performance. In helicopters, prepregs are used for rotor blades, tail booms, and other critical components. Their high stiffness and durability make them ideal for withstanding the dynamic loads and vibrations associated with rotary-wing aircraft. Prepregs are crucial in the aerospace industry for building lightweight and strong structures for spacecraft and satellites. They help reduce launch costs by minimizing the weight of these vehicles and payloads. Additionally, prepregs can withstand the extreme conditions of space, including vacuum and radiation.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
North America exhibits a clear dominance, accounting for the largest prepreg market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America accounted for the largest market share.
North America held the biggest market due to the rising emphasis on fuel efficiency and reducing greenhouse gas emissions. Besides this, the increasing focus on manufacturing lightweight and durable wind turbine blades, which are essential for enhancing the efficiency and reliability of wind energy generation is contributing to the market growth. Apart from this, the rising demand for lightweight and high-strength materials in the defense sector is supporting the growth of the market. Additionally, increasing advancements in manufacturing processes and resin formulations are propelling the growth of the market.
Asia Pacific is estimated to expand further in this domain due to the rising focus on minimizing material waste and energy consumption in various industrial operations. Moreover, the increasing popularity of composite materials is bolstering the growth of the market.
Key market players are investing in research operations to create advanced materials with improved properties. They are also developing prepregs with enhanced mechanical, thermal, and electrical properties to meet the evolving demands of various industries, such as aerospace, automotive, and wind energy. Top companies are expanding their production capabilities to meet growing demand by building new manufacturing facilities and increasing automation to improve efficiency and reduce production costs. They are also diversifying their product portfolios to cater to a broader range of applications by developing prepregs for niche markets and customizing products to meet specific customer requirements. Leading companies are working on developing eco-friendly prepregs with reduced environmental impact.
Axiom Materials Inc. (Kordsa Incorporated)
Composites One LLC (Synergy55 Inc.)
Gurit Holding
Hexcel Corporation
Mitsubishi Chemical Corporation
Park Aerospace Corp.
SGL Carbon SE
Solvay S.A.
Sunrez Corporation
Teijin Limited
Toray Industries Inc.
Ventec International Group
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
In 2022, Kordsa Incorporated invested in composited technologies to reinforce its presence in Europe by acquiring major shares of Microtex Composites.
In April 2022, Gurit Holding announced the acquisition of 60% shares of Fiberline Composites A/S, which will help it enhance its product offering in the wind energy market.
In 2023, Hexcel Corporation announced the inauguration of its new engineered core operations plant in Morocco to fulfill the rising demand for lightweight and advanced composite materials in the aerospace sector.