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市場調查報告書

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1618449

全球碳纖維預浸料市場規模：依樹脂類型、製造流程、最終用途產業、地區、範圍和預測

Global Carbon Fiber Prepreg Market Size By Resin Type (Epoxy, Phenolic, Thermoplastic, Bismaleimide, Polyimide), By Manufacturing Process, By End Use Industry, By Geographic Scope And Forecast

出版日期: 2024年07月03日 | 出版商:

Verified Market Research | 英文 202 Pages | 商品交期: 2-3個工作天內

價格

簡介目錄

碳纖維預浸料市場規模及預測

2023年碳纖維預浸料市場規模為100.5億美元，預計2024年至2031年複合年增長率為11.93%，到2031年將達到247.6億美元。碳纖維預浸料是一種由已浸漬到樹脂基體中的碳纖維增強材料組成的複合材料。碳纖維被編織成布或以單向圖案針織，然後用精確量的環氧樹脂或其他熱固性黏合劑進行處理。這種預浸漬確保了樹脂的均勻分佈以及恆定且受控的材料成分。當預浸料經過熱和壓力固化時，它會轉變為具有優異機械性能的高強度、輕質且耐用的複合材料。

此外，碳纖維預浸料廣泛應用於航空航太、汽車、運動用品、海洋工程等各行業。其優異的強度重量比、剛性和耐腐蝕性使其成為製造航空零件、汽車零件、體育用品和需要輕量耐用材料的高性能結構等零件的絕佳選擇。

碳纖維預浸料市場動態

塑造碳纖維預浸料市場的關鍵市場動態

主要市場驅動因子

航空航太領域的進展：

碳纖維預浸料在航太產業中越來越受歡迎。這是因為材料需要能夠承受惡劣的飛行條件，同時也要確保燃油效率。碳纖維預浸料具有出色的強度重量比和抗疲勞性，使其成為滿足當今苛刻的航空要求的出色解決方案。由此，碳纖維預浸料市場成為航太領域的豐富驅動力。

體育用品革命：

碳纖維預浸料在高性能設備生產中的使用徹底改變了體育和休閒領域。從先進的自行車到最新的網球拍，這種力量與靈活性的結合為運動器材樹立了新標準。這導致碳纖維產品在運動休閒產業的市場不斷擴大。

推廣再生能源

碳纖維預浸料是再生能源領域的重要盟友，特別是在風力渦輪機葉片的生產。這些葉片對於利用風能至關重要，而這種材料的彈性和抗疲勞性對於維持綠色能源領域葉片的使用壽命和可靠性至關重要。世界正在向再生能源轉型，碳纖維預浸料透過使風電基礎設施更加可持續和高效，在實現這一轉型方面發揮著重要作用。

主要挑戰

對回收的擔憂

隨著永續發展成為產業決策中越來越重要的因素，回收碳纖維預浸料的挑戰成為最重要的議題。雖然碳纖維和樹脂基體的獨特混合物有助於該材料的出色性能，但它也為回收帶來了挑戰，影響了碳纖維預浸料市場的成長。

限量量產：

複雜的製造工藝缺乏可擴展性，限制了該材料在建築等需要大規模生產的行業中的廣泛應用。因此，由於市場要求的複雜的製造程序，碳纖維預浸料的大規模生產仍然很困難。

技術依賴：

碳纖維預浸料市場與技術進步密不可分，既是機遇，也是挑戰。技術進步的快速步伐正在影響產業發展軌跡，使企業難以保持領先地位並保持競爭力。

主要趨勢

永續解決方案：

碳纖維預浸料市場強烈反映了永續發展的蓬勃發展趨勢，標誌著市場發展的轉變。製造商越來越重視開發環保替代品和永續製造技術。這不僅包括使用回收的碳纖維，還包括採用生物基樹脂，這標誌著該行業朝著更生態意識的未來邁出了重大一步。

自動化整合：

自動化對於提高效率和精度、減少製造時間以及保持成品品質穩定至關重要。從精密材料切割到碳纖維預浸料的自動層壓，自動化不僅可以加快生產速度，還有助於使製造過程可擴展。因此，碳纖維預浸料市場的顯著趨勢之一是將自動化引入製造過程。

醫療保健領域的新應用：

碳纖維預浸料在醫療保健產業的探索是一種日益增長的趨勢，代表著技術前沿的不斷擴大。這種材料的生物相容性、強度和輕質特性使其成為醫療設備、人工關節和骨科植入物的有吸引力的選擇。這一趨勢代表了醫療保健材料的潛在範式轉變，碳纖維預浸料在提高醫療植入物的性能和壽命方面發揮變革性作用。

碳纖維預浸料市場區域分析

更詳細的碳纖維預浸料市場區域分析

歐洲：

據VMR分析師稱，由於其豐富的工業遺產、嚴格的環境法規以及對技術進步的堅定承諾，歐洲預計在市場估算和預測期內將主導碳纖維預浸料市場。

北美同樣強大的航空航太業成為該地區市場成長的驅動力。歐洲對擴大航空航天技術的承諾補充了碳纖維預浸料的質量，使其成為挑剔的飛機製造商的首選材料。

歐洲汽車產業正在採用環保策略來實現永續發展並遵守排放法規。這項承諾促進了碳纖維預浸料的使用，為尋找輕質和可持續的運輸解決方案做出了重大貢獻。

此外，歐洲嚴格的環境和安全要求也是工業界使用性能優越材料的強大推動力。碳纖維預浸料憑藉其令人難以置信的強度和耐用性，完全符合這些監管標準，並鞏固了其在歐洲市場的主導地位。

北美：

北美已在碳纖維預浸料市場中確立了重要地位。隨著航空航太業的蓬勃發展成為主要推動力，主要製造商正在將碳纖維預浸料無縫地融入飛機零件製造中。

北美已成為汽車創新中心，不斷尋找輕質材料以提高電動車的效率和性能。汽車產業在車輛製造中對碳纖維預浸料的依賴證明了這種材料在改變該地區汽車環境方面的變革性影響。

此外，北美還擁有專門從事創新材料的著名研發中心，鞏固了其地位。產業參與者與這些研究機構之間的合作為碳纖維預浸料應用的持續突破和加強該地區的技術能力做出了重大貢獻。

亞太地區：

由於經濟擴張、技術實力和蓬勃發展的產業格局，亞太地區正成為碳纖維預浸料市場的重要力量。

作為世界製造中心，亞太地區在推動從電子到汽車等眾多產業對碳纖維預浸料的需求方面發揮關鍵作用。該地區的製造能力預計將促進市場擴張，並凸顯碳纖維預浸料在各種工業應用中的戰略重要性。

亞太地區對汽車的需求不斷增長，對輕質材料的需求也隨之增加，同時對電動車的關注也隨之增加。碳纖維預浸料以其獨特的強度和輕質結合，非常適合該地區汽車的發展。

此外，亞太地區的基礎設施發展措施正在推動對碳纖維預浸料等複雜材料的需求。其在建築和土木工程項目中的靈活應用極大地促進了該地區的快速發展，並確立了其在全球碳纖維預浸料市場的主要參與者的地位。

Carbon Fiber Prepreg Market size was valued at USD 10.05 Billion in 2023 and is projected to reach USD 24.76 Billion by 2031, growing at a CAGR of 11.93% from 2024 to 2031. Carbon fiber prepreg is a composite material made out of carbon fiber reinforcement that has already been impregnated with a resin matrix. Carbon fibers are woven into cloth or organized in a unidirectional pattern before being treated with a precise amount of epoxy or other thermosetting glue. This pre-impregnation guarantees that the resin is distributed uniformly, producing a constant and controlled material composition. When the prepreg is cured using heat and pressure, it transforms into a high-strength, lightweight, and durable composite with outstanding mechanical qualities.

Furthermore, carbon fiber prepreg is widely used in a variety of industries, including aerospace, automotive, sports equipment, and marine engineering. Its exceptional strength-to-weight ratio, rigidity, and corrosion resistance make it an excellent choice for manufacturing components such as aviation components, automobile parts, sporting goods, and high-performance constructions that require lightweight and durable materials.

Carbon Fiber Prepreg Market Dynamics

The key market dynamics that are shaping the Carbon Fiber Prepreg Market include:

Key Market Drivers

Aerospace Advancements:

Carbon fiber prepreg is gaining popularity in the aerospace industry due to the need for materials that can survive the harsh conditions of flight while also assuring fuel efficiency. The carbon fiber prepreg's remarkable strength-to-weight ratio and fatigue resistance are properties making it an excellent solution for today's demanding aviation requirements. As a result, the Carbon Fiber Prepreg Market is being propelled by an abundance of driving reasons in the aerospace sector.

Sporting Goods Revolution:

The use of carbon fiber prepreg in the fabrication of high-performance equipment has resulted in a revolution in the sports and leisure sector. From advanced bicycles to modern tennis rackets, the material's unusual combination of strength and flexibility has set new standards for sporting products. This leads to an increase in the market for carbon fiber products in the sports and leisure industries.

Renewable Energy Drive:

Carbon fiber prepreg is an important ally for the renewable energy sector, particularly in the production of wind turbine blades. These blades are vital for harvesting wind energy, and the material's resilience and fatigue resistance are critical in maintaining their longevity and reliability in the green energy landscape. The world is turning to renewable energy sources, and carbon fiber prepreg plays a major role in enabling this shift by enhancing the sustainability and efficiency of wind power infrastructure.

Key Challenges:

Recycling Concerns:

As sustainability becomes an increasingly important factor in industry decisions, the difficulty of recycling carbon fiber prepreg rises to the forefront. While the unique blend of carbon fibers and resin matrix contributes to the material's outstanding capabilities, it also presents challenges in recycling and affecting growth of the Carbon Fiber Prepreg Market.

Limited Mass Production:

The complexities of the manufacturing process hinder scalability, restricting the material's widespread application in industries requiring high-volume production, such as buildings. As a result, mass production of carbon fiber prepreg remains difficult due to the complicated manufacturing procedures required in the market.

Technological Dependencies:

The Carbon Fiber Prepreg Market is inextricably linked to technological improvements, which represent both an opportunity and a challenge. The quick pace of technological advancement has an impact on the industry's trajectory, making it difficult for businesses to keep ahead of the curve and remain competitive.

Key Trends:

Sustainable Solutions:

The booming trend of sustainability resonates strongly in the Carbon Fiber Prepreg Market, signaling a transformative development. Manufacturers are increasingly prioritizing the development of environmentally friendly alternatives and sustainable manufacturing techniques. This includes not just the use of recovered carbon fibers, but also the incorporation of bio-based resins, indicating a major move towards the industry's more ecologically sensitive future.

Automation Integration:

Automation is vital for increasing efficiency and precision, shortening manufacturing times, and maintaining consistent quality in the finished product. From precise material cutting to automated carbon fiber prepreg lay-up, automation not only speeds production but also helps manufacturing process scalability. Thus, one notable trend in the Carbon Fiber Prepreg Market is the incorporation of automation into manufacturing processes.

Emerging Applications in Healthcare:

The exploration of carbon fiber prepreg in the healthcare industry is a growing trend that represents the technology's expanding frontiers. The material's biocompatibility, strength, and lightweight properties make it an attractive choice for use in medical devices, prostheses, and orthopedic implants. This trend indicates a potential paradigm change in healthcare materials, with carbon fiber prepreg having a transformative role in improving the performance and lifetime of medical implants.

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Carbon Fiber Prepreg Market Regional Analysis

Here is a more detailed regional analysis of the Carbon Fiber Prepreg Market:

Europe:

According to VMR analysts, Europe is estimated to dominate the Carbon Fiber Prepreg Market during the forecast period due to its rich industrial heritage, stringent environmental regulations, and unwavering commitment to technological progress.

The strong aerospace sector, similar to North America, stands out as a driving force for the growth of the market in this region. Europe's commitment to expanding aerospace technologies complements the qualities of carbon fiber prepreg, making it the preferred material for discerning aircraft manufacturers.

The European automobile sector is adopting an environmentally friendly strategy to achieve sustainability and abide by emission rules. This commitment has expedited the use of carbon fiber prepreg, which is lightweight and contributes greatly to the region's search for sustainable transportation solutions.

Furthermore, Europe's rigorous environmental and safety requirements provide a strong drive for industry to use materials with superior performance qualities. Carbon fiber prepreg, with its extraordinary strength and durability, perfectly corresponds with these regulatory norms, reinforcing Europe's market supremacy.

North America:

North America has firmly established itself as an important player in the Carbon Fiber Prepreg Market, owing to a confluence of variables that contribute to its success. The thriving aerospace industry is a primary driver, with major manufacturers smoothly incorporating carbon fiber prepreg into aircraft component manufacturing.

North America has established itself as an automotive innovation hub, driven by a constant quest for lightweight materials to improve the efficiency and performance of electric vehicles. The automobile industry's reliance on carbon fiber prepreg in vehicle manufacture demonstrates the material's transformational impact in altering the regional automotive environment.

Furthermore, the presence of prominent research and development centers specializing in innovative materials in North America strengthens its position. Collaborations between industry participants and these research institutes make a substantial contribution to ongoing breakthroughs in carbon fiber prepreg applications, bolstering the region's technological capabilities.

Asia Pacific:

Asia Pacific is emerging as a Carbon Fiber Prepreg Market powerhouse owing to economic expansion, technological prowess, and a thriving industrial landscape.

Asia Pacific, as a global manufacturing hub, plays an important role in boosting demand for carbon fiber prepreg across a wide range of industries, from electronics to automobiles. The manufacturing prowess in the region is likely to enable the expansion of the market and highlight the strategic significance of carbon fiber prepreg in a variety of industrial applications.

The growing demand for autos in Asia Pacific, along with a greater emphasis on electric vehicles, has heightened the requirement for lightweight materials. Carbon fiber prepreg, with its unique combination of strength and lightweight, fits perfectly with the region's automotive evolution.

Furthermore, infrastructure development initiatives across the Asia Pacific drive up demand for sophisticated materials like carbon fiber prepreg. Its flexible application in construction and civil engineering projects has greatly aided the region's rapid development, establishing it as a key player in the global Carbon Fiber Prepreg Market.

Global Carbon Fiber Prepreg Market: Segmentation Analysis

The Global Carbon Fiber Prepreg Market is segmented on the basis of Resin Type, Manufacturing Process, End-Use Industry, And Geography.

Carbon Fiber Prepreg Market, By Resin Type

Epoxy
Phenolic
Thermoplastic
Bismaleimide
Polyimide
Others

Based on Resin Type, the market is segmented into Epoxy, Phenolic, Thermoplastic, Bismaleimide, Polyimide, and Others. The epoxy resin segment is estimated to dominate the Carbon Fiber Prepreg Market due to the exceptional properties and versatility offered by epoxy resins. Epoxy-based carbon fiber prepregs have high strength, stiffness, and longevity, making them a popular choice in a variety of applications. Epoxy resins provide good adherence to carbon fibers, producing a strong composite material with improved mechanical performance. In addition, epoxy resin systems have exceptional chemical resistance, dimensional stability, and high-temperature tolerance, making them useful in a variety of applications. Their ease of processing during manufacture, combined with the capacity to customize qualities through resin formulation, adds to their extensive use.

Carbon Fiber Prepreg Market, By Manufacturing Process

Hot Melt
Solvent Dip
Others

Based on Manufacturing Process, the market is segmented into Hot Melt, Solvent Dip, and Others. The hot melt segment is estimated to dominate the Carbon Fiber Prepreg Market. Hot melt production makes use of thermoplastic resins that are solid at ambient temperature but melt when heated, making it easier to impregnate carbon fibers. This approach has several advantages over typical autoclave curing processes, including quicker cycle durations, lower energy usage, and greater process efficiency. The capacity to rapidly heat and cool materials during production increases overall manufacturing speed, making it an economical alternative for large-scale production. Hot melt prepreg's adaptability makes it suitable for a wide range of industries, including automotive, where efficiency and speed are critical.

Carbon Fiber Prepreg Market, By End-Use Industry

Aerospace & Defense
Wind Energy
Sports & Recreation
Automotive
Others

Based on End-Use Industry, the market is segmented into Aerospace & Defense, Wind Energy, Sports & Recreation, Automotive, and Others. The aerospace & defense end-use industry is estimated to hold the majority share in the forecast period in the Carbon Fiber Prepreg Market. Carbon fiber prepreg's remarkable strength, lightweight characteristics, and high-performance capabilities make it an excellent choice for producing essential components for aerospace and defense applications. Carbon fiber prepreg's superior strength-to-weight ratio benefits aircraft structures like wings, fuselage components, and empennages, reducing total weight and increasing fuel economy. Furthermore, its exceptional resilience and resistance to corrosion make it ideal for military applications requiring dependability and longevity.

Key Players

The "Global Carbon Fiber Prepreg Market" study report will provide valuable insight with an emphasis on the global market. The leading players in the market are
Toray Industries Inc., Teijin Limited, Hexcel Corporation, Solvay, SGL Carbon SE, Mitsubishi Chemical Corporation, BASF SE, Cytec Industries Inc., LANXESS AG, Huntsman Corporation, Dow Chemical Company, DuPont de Nemours Inc., 3M Company, Mitsubishi Rayon Co. Ltd., Parabeam Composites Inc, TenCate Advanced Composites, Gurit Holding AG and Corden Corporation.

Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.

Key Developments

In January 2024, Toray Industries introduced new high-performance carbon fiber prepregs for aerospace applications. This prepreg provides increased strength and hardness, making it excellent for demanding aerospace parts.
In January 2024, Hexcel Corporation announced a strategic cooperation with Airbus to develop next-generation composite materials. This collaboration intends to speed up the development of lighter, stronger materials for future Airbus airplanes.
In January 2024, SGL Carbon SE introduced new carbon fiber prepregs for wind turbine blades. This prepreg has better fatigue resistance, which is critical for wind turbine blades that operate in harsh environments.
In December 2023, Teijin Limited developed a novel high-modulus carbon fiber prepreg for sporting products. This prepreg provides increased stiffness and weight savings, making it perfect for high-performance sports equipment such as golf clubs and fishing rods.

1. INTRODUCTION OF GLOBAL CARBON FIBER PREPREG MARKET

1.1. Overview of the Market
1.2. Scope of Report
1.3. Assumptions

2. EXECUTIVE SUMMARY

3. RESEARCH METHODOLOGY OF VERIFIED MARKET RESEARCH

3.1. Data Mining
3.2. Validation
3.3. Primary Interviews
3.4. List of Data Sources

4. GLOBAL CARBON FIBER PREPREG MARKET OUTLOOK

4.1. Overview
4.2. Market Dynamics
- 4.2.1. Drivers
- 4.2.2. Restraints
- 4.2.3. Opportunities
4.3. Porters Five Force Model

5. GLOBAL CARBON FIBER PREPREG MARKET, BY RESIN TYPE

5.1. Overview
5.2. Epoxy
5.3. Phenolic
5.4. Thermoplastic
5.5. Bismaleimide
5.6. Polyimide
5.7. Others

6. GLOBAL CARBON FIBER PREPREG MARKET, BY MANUFACTURING PROCESS

6.1. Overview
6.2. Hot Melt
6.3. Solvent Dip
6.4. Others

7. GLOBAL CARBON FIBER PREPREG MARKET, BY END-USE INDUSTRY

7.1. Overview
7.2. Aerospace & Defence
7.3. Wind Energy
7.4. Sports & Leisure
7.5. Automotive
7.6. Others

8. GLOBAL CARBON FIBER PREPREG MARKET, BY GEOGRAPHY

8.1. Overview
8.2. North America
- 8.2.1. U.S.
- 8.2.2. Canada
- 8.2.3. Mexico
8.3. Europe
- 8.3.1. Germany
- 8.3.2. U.K.
- 8.3.3. France
- 8.3.4. Rest of Europe
8.4. Asia Pacific
- 8.4.1. China
- 8.4.2. Japan
- 8.4.3. India
- 8.4.4. Rest of Asia Pacific
8.5. Rest of the World
- 8.5.1 Latin America
- 8.5.2 Middle East & Africa

9. GLOBAL CARBON FIBER PREPREG MARKET COMPETITIVE LANDSCAPE

9.1. Overview
9.2. Company Market Ranking
9.3. Key Development Strategies

10. COMPANY PROFILES

10.1. Toray Industries Inc.
- 10.1.1 Overview
- 10.1.2 Financial Performance
- 10.1.3 Product Outlook
- 10.1.4 Key Developments
10.2. Teijin Limited
- 10.2.1. Overview
- 10.2.2. Financial Performance
- 10.2.3. Product Outlook
- 10.2.4. Key Developments
10.3. Hexcel Corporation
- 10.3.1. Overview
- 10.3.2. Financial Performance
- 10.3.3. Product Outlook
- 10.3.4. Key Developments
10.4. Toray Industries
- 10.4.1. Overview
- 10.4.2. Financial Performance
- 10.4.3. Product Outlook
- 10.4.4. Key Developments
10.5. Solvay
- 10.5.1. Overview
- 10.5.2. Financial Performance
- 10.5.3. Product Outlook
- 10.5.4. Key Developments
10.6. SGL Carbon SE
- 10.6.1. Overview
- 10.6.2. Financial Performance
- 10.6.3. Product Outlook
- 10.6.4. Key Developments
10.7. Mitsubishi Chemical Corporation
- 10.7.1. Overview
- 10.7.2. Financial Performance
- 10.7.3. Product Outlook
- 10.7.4. Key Developments
10.8. BASF SE
- 10.8.1. Overview
- 10.8.2. Financial Performance
- 10.8.3. Product Outlook
- 10.8.4. Key Developments
10.9. Cytec Industries Inc.
- 10.9.1. Overview
- 10.9.2. Financial Performance
- 10.9.3. Product Outlook
- 10.9.4. Key Developments
10.10. LANXESS AG
- 10.10.1. Overview
- 10.10.2. Financial Performance
- 10.10.3. Product Outlook
- 10.10.4. Key Developments