市場調查報告書
商品編碼
1540820
2024-2032 年按組件、技術、最終用途和地區分類的智慧製造市場報告Smart Manufacturing Market Report by Component, Technology, End Use, and Region 2024-2032 |
IMARC Group年全球智慧製造市場規模達3,244億美元。多個行業對自動化的需求不斷增加,擴大採用先進解決方案來減少人工監督的需要,以及工業物聯網 (IIoT) 利用率的不斷提高是推動市場成長的一些因素。
主要市場促進因素:由於多個行業對自動化的日益關注,市場正在經歷強勁成長。此外,對製造過程中實現最終效率的更高需求正在促進市場成長。
主要市場趨勢:主要趨勢包括自動化和機器人系統的進步以及製造過程中永續性的強調。
地理趨勢:由於製造業對自動化以減少人力參與的需求不斷成長,亞太地區代表了最大的市場。
競爭格局:智慧製造業的一些主要市場參與者包括3D Systems Inc.、ABB Ltd.、艾默生電氣公司、發那科公司、通用電氣公司、霍尼韋爾國際公司、三菱電機公司、羅伯特博世有限公司、羅克韋爾公司自動化公司、施耐德電機公司、西門子股份公司、橫河電機公司等。
挑戰與機會:對昂貴投資的過度要求以及整合的複雜性是其中的一些挑戰。然而,對在有限的人力監督下管理製造流程的解決方案的需求不斷成長,預計將克服這些複雜性。
越來越重視永續性和能源效率
正如《智慧製造業展望》所強調的那樣,在對永續性和能源效率的高度關注的推動下,智慧製造解決方案的推動正在各個行業中獲得強勁動力。在全球範圍內,由於環境問題日益嚴重,企業面臨越來越大的壓力,要求它們採取永續的做法。
新興的智慧製造技術使節能生產流程成為現實,正受到越來越多的關注。這些創新不僅減少了浪費,也減輕了製造業對環境的影響。借助智慧感測器和資料分析,製造商可以仔細監控能源消耗並確定需要改進的領域。
自動化和機器人技術的進步
對自動化和機器人技術的不懈要求對於保持製造流程的順利運作至關重要。由於尖端機器人系統和自動化機械的增加,企業正在見證多個產業生產線的系統性轉變。這場革命正在提高效率和精度,消除對人為錯誤的擔憂,並顯著加快製造週期。因此,生產力和成本節約不斷提高。透過實現機器和系統之間的無縫即時通訊,工業物聯網可確保持續監控和控制。此外,由人工智慧和機器學習驅動的機器人能夠以最少的監督來處理複雜的任務,從而使操作更加順暢。這些技術奇蹟不僅提高了效率,還保證了穩定的產品質量,這對於保持競爭力至關重要。
達明機器人在 2024 年推出了最新的協作機器人 TM30S,這是一項顯著的飛躍。這證明了科技在將人類的聰明才智與機器人的精確度結合方面取得了多大的進步。
工業物聯網 (IIoT) 的採用不斷增加
工業物聯網 (IIoT) 的過度使用正在改變智慧製造市場收入的模式。透過網際網路連接眾多工業設備,工業物聯網促進了輕鬆的資料交換和通訊,從而顯著提高了該領域的市場收入。這種連接網路為複雜的資料分析、預測性維護和眾多製造要素的即時監控鋪平了道路。 IIoT 透過提供對機器性能的更深入洞察來提高營運效率,並幫助預測和預防設備故障發生。這種主動方法可以消除停機並降低維護成本,從而顯著提高整體生產力。它確保製造商保持領先於各種市場趨勢,最大限度地提高效率並最大限度地減少生產力中斷。此外,工業物聯網與許多其他技術的整合增強了其功能。根據IMARC Group預測,到2032年,全球工業物聯網市場規模將達到8,060億美元。
IMARC Group提供了智慧製造市場各細分市場趨勢的分析,以及 2024-2032 年全球、區域和國家層級的預測。我們的報告根據組件、技術和最終用途對市場進行了分類。
硬體
軟體
服務
軟體佔大部分市場佔有率
該報告根據組成部分提供了詳細的市場細分和分析。這包括硬體、軟體和服務。根據該報告,軟體佔據了最大的部分。
根據智慧製造市場洞察,軟體佔據了最大的市場佔有率,用於管理和分析由硬體組件產生的大量英國產品。這是透過即時監控、進階分析和改進的決策能力來實現的。雷尼紹在 2023 年漢諾威 EMO 展會上展示了這種創新的典型例子,他們在會上展示了用於智慧工廠自動化的新型智慧製造資料平台設計。該平台體現了軟體如何推動製造業下一波效率和智慧浪潮。
機器執行系統
可程式邏輯控制器
企業資源規劃
監控與數據採集系統
離散控制系統
人機介面
機器視覺
3D列印
產品生命週期管理
工廠資產管理
離散控制系統產業佔有率最大
報告還提供了基於該技術的詳細市場細分和分析。這包括機器執行系統、可程式邏輯控制器、企業資源規劃、SCADA、離散控制系統、人機介面、機器視覺、3D 列印、產品生命週期管理和工廠資產管理。報告稱,離散控制系統佔據智慧製造市場最大佔有率。
市場以離散控制系統為主,主要是因為它們廣泛用於自動化和最佳化各種生產過程。這些系統對於汽車、電子和航空航太等重視準確性和可靠性的產業至關重要。它們用於處理單獨的生產單元和離散的製造過程。它們對於保持效率和無縫生產營運也至關重要。離散控制系統透過實現工業營運的即時監控和管理來提高營運效率,消除停機問題並提高產品質量,從而推動智慧製造市場的成長。隨著工業 4.0 的日益受到重視,這種街道控制變得越來越流行。根據IMARC Group提供的資訊,預計2032年全球工業4.0市場將達到5,471億美元。
汽車
航太和國防
化學品和材料
衛生保健
工業設備
電子產品
食品和農業
石油和天然氣
其他
汽車代表了領先的細分市場
該報告根據最終用途提供了詳細的市場細分和分析。這包括汽車、航空航太和國防、化學品和材料、醫療保健、工業設備、電子、食品和農業、石油和天然氣等。報告稱,汽車是最大的細分市場。
由於需要精確、有效和適應性強的生產,汽車產業在市場上佔據主導地位。汽車製造公司經常使用智慧製造技術,透過自動化、機器人技術和先進的資料分析來提高車輛的產量,從而提供了良好的智慧製造市場前景。這些技術透過允許即時監控和管理製造步驟來減少生產停機時間並提供一致的品質。 IIoT 設備的添加實現了預測性維護,降低了意外設備故障的可能性並改善了營運方面。
北美洲
美國
加拿大
亞太
中國
日本
印度
韓國
澳洲
印尼
其他
歐洲
德國
法國
英國
義大利
西班牙
俄羅斯
其他
拉丁美洲
巴西
墨西哥
其他
中東和非洲
亞太地區引領市場,佔最大市場佔有率
該報告還對所有主要區域市場進行了全面分析,其中包括北美(美國和加拿大);亞太地區(中國、日本、印度、韓國、澳洲、印尼等);歐洲(德國、法國、英國、義大利、西班牙、俄羅斯等);拉丁美洲(巴西、墨西哥等);以及中東和非洲。報告稱,亞太地區是智慧製造最大的區域市場。
亞太市場受到快速工業化、政府措施和先進技術日益採用的推動。中國、日本和韓國等國家走在前列,利用自動化、工業物聯網和人工智慧來提高製造效率和生產力。該地區對工業 4.0 和數位轉型的重視正在促進對智慧工廠和創新製造解決方案的投資。此外,對高品質消費品和電子產品不斷成長的需求進一步推動了市場。全球科技公司與本地製造商之間的策略合作也為該地區充滿活力的智慧製造格局做出了貢獻。根據羅克韋爾自動化發布的 2024 年第九份智慧製造狀況報告,印度的倉儲和物流產業經歷了最高的數位轉型加速。此外,91% 的印度製造商認知到營運數位化的迫切需求。
智慧製造市場研究報告也對市場競爭格局進行了全面分析。也提供了所有主要公司的詳細資料。智慧製造業的一些主要市場參與者包括3D Systems Inc.、ABB Ltd.、艾默生電氣公司、發那科公司、通用電氣公司、霍尼韋爾國際公司、三菱電機公司、羅伯特博世有限公司、羅克韋爾自動化公司。
(請注意,這只是關鍵參與者的部分列表,報告中提供了完整列表。)
智慧製造公司正在採用各種策略來增強業務營運並在不斷變化的工業格局中保持競爭優勢。一種關鍵方法是整合先進技術,例如人工智慧 (AI)、ML 和工業物聯網 (IIoT)。這些技術可實現即時資料分析、預測性維護和增強的決策能力,從而共同提高營運效率並減少停機時間。此外,該公司還專注於自動化和機器人技術,以簡化生產流程、最大限度地減少人為錯誤並提高生產力。採用數位孿生和模擬模型是另一個重要趨勢,它允許製造商創建實體資產的虛擬副本,以最佳化效能並在潛在問題發生之前進行預測。根據智慧製造業報告,企業也在擴大業務以改善經營狀況。例如,ABB 有限公司於 2024 年在北美總部正式啟用了擴建後的製造和培訓中心。
2023年10月:ABB有限公司宣布將在第六屆中國國際進口博覽會(CIIE)上推出採用Ethernet-APL技術的新型測量服務、數位電氣化產品和製程領域智慧製造解決方案。
2024年2月:通用電氣宣布投資1,100萬UDS,將其新加坡飛機引擎維修設施改造成採用新技術的簡易智慧工廠。
The global smart manufacturing market size reached US$ 324.4 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 792.9 Billion by 2032, exhibiting a growth rate (CAGR) of 10.1% during 2024-2032. The heightened need for automation in several industries, increasing adoption of advanced solutions to reduce the need for human supervision, and rising utilization of industrial internet of things (IIoT) are some of the factors impelling the market growth.
Major Market Drivers: The market is experiencing strong growth owing to the increasing focus on automation among several industries. Moreover, the heightened need to achieve ultimate efficiency in manufacturing processes is facilitating the market growth.
Key Market Trends: Major trends comprise advancements in automation and robotic systems and emphasis of sustainability in manufacturing processes.
Geographical Trends: Asia Pacific represents the largest market due to the rising need for automation in the manufacturing sector to reduce human involvement.
Competitive Landscape: Some of the major market players in the smart manufacturing industry include 3D Systems Inc., ABB Ltd., Emerson Electric Co., Fanuc Corporation, General Electric Company, Honeywell International Inc., Mitsubishi Electric Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Yokogawa Electric Corporation, among many others.
Challenges and Opportunities: The excessive requirement of costly investments, along with integration complexities, are some of the challenges. However, the increasing demand for solutions to manage manufacturing processes with limited human supervision is expected to overcome these complexities.
Growing Emphasis on Sustainability and Energy Efficiency
The push for smart manufacturing solutions is gaining serious momentum across a variety of industries, driven by a heightened focus on sustainability and energy efficiency, as highlighted in the smart manufacturing industry outlook. Globally, companies are under increasing pressure to adopt sustainable practices amid mounting environmental concerns.
Emerging smart manufacturing technologies, which make energy-efficient production processes a reality, are gaining traction. These innovations do not just cut waste, they also mitigate the environmental impact of manufacturing. With the help of smart sensors and data analytics, manufacturers can meticulously monitor energy consumption and identify areas ripe for improvement.
Technological Advancements in Automation and Robotics
The relentless requirement of automation and robotics is vital for keeping manufacturing processes smoothly running. Businesses are witnessing a systemic shift in production lines across several industries, owing to the addition of cutting edge robotic systems and automatic machinery. This revolution is increasing efficiency and precision, eliminating concerns about human errors, and dramatically accelerating manufacturing cycles. As a result, productivity and substantial cost savings are rising. By enabling seamless real time communication between machines and systems, IIoT ensures constant monitoring and control. Moreover robots powered by artificial intelligence and machine learning are highly capable of tackling complex tasks with minimal supervision, making operations smoother. These technological marvels do not just boost efficiency but also guarantee consistent product quality, which is essential for staying competitive.
In a notable leap forward, Techman Robot unveiled its latest collaborative robot, the TM30S in 2024. This powerhouse is a high-payload robotic arm designed for heavy-duty tasks like palletizing. It's a testament to how far technology has come in blending human ingenuity with robotic precision.
Increasing Adoption of Industrial Internet of Things (IIoT)
The excessive use of industrial Internet of Things (IIoT) is transforming the landscape of smart manufacturing market revenue. By linking numerous industrial devices via the Internet, IIoT facilitates effortless data exchange and communication, presenting a significant upliftment in the market revenue in this sector. This web of connectivity paves the way for sophisticated data analytics, predictive maintenance, and real time monitoring for numerous manufacturing elements. IIoT elevates operational efficiency by providing deeper insights into machine performance and aids in forecasting and preventing equipment failures before they happen. This proactive approach eliminates downtime occurrence and cuts maintenance costs, resulting in a notable uptick in overall productivity. It ensures manufacturers stay ahead of various market trends, maximizing efficiency and minimizing disruptions in their productivity. Furthermore, the integration of IIoT with numerous other technologies enhances its capabilities. As per the prediction made by the IMARC Group, the global industrial IoT market will reach US$ 806.0 Billion by 2032.
IMARC Group provides an analysis of the key smart manufacturing market trends in each segment of the market, along with forecasts at the global, regional, and country levels for 2024-2032. Our report has categorized the market based on component, technology and end use.
Hardware
Software
Services
Software accounts for the majority of the market share
The report has provided a detailed breakup and analysis of the market based on the component. This includes hardware, software, and services. According to the report, software represented the largest segment.
Software holds the maximum share of the market, according to the smart manufacturing market insights for managing and analyzing the massive amounts of British generated by hardware components. This is achieved via real time monitoring, advanced analytics, and improved decision making capabilities. A prime example of this innovation in action was showcased by Renishaw at EMO Hannover 2023, where they presented their new smart manufacturing data platform design for smart factory automation. This platform exemplifies how software is driving the next wave of efficiency and intelligence in manufacturing.
Machine Execution Systems
Programmable Logic Controller
Enterprise Resource Planning
SCADA
Discrete Control Systems
Human Machine Interface
Machine Vision
3D Printing
Product Lifecycle Management
Plant Asset Management
Discrete control systems hold the largest share of the industry
A detailed breakup and analysis of the market based on the technology have also been provided in the report. This includes machine execution systems, programmable logic controller, enterprise resource planning, SCADA, discrete control systems, human machine interface, machine vision, 3D printing, product lifecycle management, and plant asset management. According to the report, discrete control systems accounted for the largest smart manufacturing market share.
The market is dominated by discrete control systems, mainly because of their wide usage to automate and optimize various production processes. These systems are crucial for sectors where accuracy and dependability are important such as automotive, electronics, and aerospace industries. They are made to handle separate production units and discrete manufacturing procedures. They are also essential for maintaining efficiency and seamless production operations. Discrete control systems uplift operational efficiency, eliminates concerns regarding downtime, and improved product quality by enabling real time monitoring and management of industrial operations, thereby propelling the smart manufacturing market growth. This street control is becoming more popular going to the increased emphasis on industry 4.0. As per the information presented by the IMARC Group, the global industry 4.0 market is expected to reach USD 547.1 billion in 2032.
Automotive
Aerospace and Defense
Chemicals and Materials
Healthcare
Industrial Equipment
Electronics
Food and Agriculture
Oil and Gas
Others
Automotive represents the leading market segment
The report has provided a detailed breakup and analysis of the market based on the end use. This includes automotive, aerospace and defense, chemicals and materials, healthcare, industrial equipment, electronics, food and agriculture, oil and gas, and others. According to the report, automotive represented the largest segment.
The automotive sector dominates the market owing to the need for precise, effective, and adaptable production aspects. Car making companies often use smart manufacturing technology to enhance the production of vehicles via the utilization of automation, robotics, and advanced data analytics, offering a favorable smart manufacturing market outlook. These technologies lower production downtime and present consistent quality by allowing realtime monitoring and management of manufacturing steps. The addition of IIoT devices enabled predictive maintenance, lowering the chances of unexpected equipment failure and making operational aspects better.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific leads the market, accounting for the largest market share
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific represents the largest regional market for smart manufacturing.
The Asia Pacific market is driven by rapid industrialization, government initiatives, and increasing adoption of advanced technologies. Countries, such as China, Japan, and South Korea, are at the forefront, leveraging automation, IIoT, and AI to enhance manufacturing efficiency and productivity. The region's emphasis on Industry 4.0 and digital transformation is fostering investments in smart factories and innovative manufacturing solutions. Additionally, the rising demand for high-quality consumer goods and electronics further propels the market. Strategic collaborations between global tech firms and local manufacturers are also contributing to the region's dynamic smart manufacturing landscape. According to the 9th State of Smart Manufacturing Report presented by Rockwell Automation in 2024, in India the warehouse and fulfilment industry experience the highest acceleration of digital transformation. Additionally, 91% of Indian manufacturers recognized the urgent need of digitizing their operations.
The smart manufacturing market research report has also provided a comprehensive analysis of the competitive landscape in the market. Detailed profiles of all major companies have also been provided. Some of the major market players in the smart manufacturing industry include 3D Systems Inc., ABB Ltd., Emerson Electric Co., Fanuc Corporation, General Electric Company, Honeywell International Inc., Mitsubishi Electric Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Yokogawa Electric Corporation, etc.
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
Smart manufacturing companies are employing a variety of strategies to enhance their business operations and maintain competitive advantages in the evolving industrial landscape. One key approach is the integration of advanced technologies, such as artificial intelligence (AI), ML, and the Industrial Internet of Things (IIoT). These technologies enable real-time data analytics, predictive maintenance, and enhanced decision-making capabilities, which collectively improve operational efficiency and reduce downtime. Additionally, companies are focusing on automation and robotics to streamline production processes, minimize human error, and increase productivity. The adoption of digital twins and simulation models is another significant trend, allowing manufacturers to create virtual replicas of physical assets to optimize performance and predict potential issues before they occur. As per the smart manufacturing industry report, companies are also expanding their operations to improve their business conditions. For instance, ABB Ltd., officially opened its expanded manufacturing and training center at the North American Headquarters in 2024.
October 2023: ABB Ltd. announced that it will launch its new measurement services with Ethernet-APL technology, digital electrification products and smart manufacturing solutions in process sectors in the 6th China International Import Expo (CIIE).
February 2024: General Electric Company declared about the investment of UDS 11 million to change its Singapore aircraft engine repair facility into an improvised smart factory with new technologies.