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1444535

機器狀態監測 - 市場佔有率分析、產業趨勢與統計、成長預測（2024 - 2029）

Machine Condition Monitoring - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

機器狀態監測市場規模預計到 2024 年為 12.5 億美元，預計到 2029 年將達到 19.7 億美元，在預測期內（2024-2029 年）CAGR為 9.65%。

機器狀態監測 - 市場

工業 4.0 的日益普及、減少人類參與預測性維護的需求不斷增加，以及人們對安裝機器狀態監測解決方案的好處的認知不斷提高，預計將在預測期內推動機器狀態監測市場的發展。

主要亮點

  • 工業 4.0 依靠自動化和電腦學習（包括即時資訊處理）來實現工業工廠運作的現代化。這擴展了電腦化生產技術，以提高營運效率，包括數位分析、自動化和商業物聯網。此外，在工業 4.0 中實施預測管理為眾多產業提供了廣闊的前景。分析設備資料以識別和規劃維護並減少停機是機器狀態管理流程的一部分。這些進展使得能夠分析設備功能並預測故障情況。因此，機器狀態追蹤知識的不斷增加預計將開闢新的業務前景。
  • 市場主要參與者的產品開發預計將有助於市場成長。例如，2022 年 11 月，Doble Engineering Company 透過診斷測試和服務（包括軟體）為電力部門提供設備健康檢查，推出了適用於中壓和高壓電纜系統的新解決方案 Calisto 電纜狀態監測。創新的 Calisto 電纜可提供安全可靠的電纜運行，減少故障機會，降低營運和解決方案的整體成本，並提供有關電纜健康狀況的近即時資訊。
  • 後 COVID-19 對具有最少人力管理的完全自主系統的要求正在推動市場的發展，該市場隨著全球經濟的逐步復甦和遠端操作需求的成長而不斷擴大。此外，由於對即時機器監控的需求增加，工業 4.0 的日益普及可能會產生有吸引力的市場發展前景。
  • 但需要短期投資，且狀態監控設備成本較高。此外，狀態監測感測器可能無法根據環境而生存，機器的維護週期也不可預測——這些因素對市場成長提出了課題。

機器狀態監測市場趨勢

汽車運輸將顯著成長

  • 在全球範圍內，汽車產業是製造業的重要組成部分之一。隨著技術的快速進步，汽車變得越來越複雜。這種增加的複雜性可能導致生產錯誤，這反過來又增加了對連續機器狀態監控解決方案的需求。
  • 汽車產業的市場參與者被迫簡化和升級其製造流程。生產線上放置的各種馬達需要定期監控。馬達電壓模式分析方法有助於減少機器故障並延長機器使用壽命。汽車行業製造的車輛數量正在快速成長，這反過來又有望促進市場成長。例如，特斯拉公司2022年第三季的汽車產量為365,900輛。特斯拉的生產水準較上季成長超過 41.5%，2022 年第三季的年增率達到近 53.9%。汽車組裝工廠車間的技術必須得到充分的維護，以提供增強的製造週期和產量。
  • 空氣處理系統和幫浦是汽車產業狀態監測最常見的用途。其他採用狀態監測的關鍵領域包括馬達和傳動部件耐久性測試、風洞、可靠性測試的電氣故障、汽車測試台（人工道路）等。
  • 汽車產業對狀態監測的需求不斷成長，促使主要參與者加強產品開發。例如，2022年4月，歐姆龍推出了創新加熱設備K7TM狀態監測，主要應用於汽車和快速消費品領域。

歐洲在預測期內將大幅成長

  • 由於汽車和航空航太等強大的最終用途行業的存在，預計歐洲的機器狀態監測市場將在未來五年內大幅成長。此外，該地區重要製造商的存在，包括 ABB、SKF AB 和 Meggitt PLC 等，將進一步促進市場成長。
  • 由於攜帶式監測過程在遠端製造工廠中使用具有課題性，因此對線上狀態監測的需求有所增加。此外，技術進步以及對即時警報和指標的需求增加了許多最終使用領域線上狀態監測流程的採用。這促使主要參與者不斷增加產品開發。例如，2021 年 6 月，ABB 推出了專為輸送系統預測維護而設計的新型數位狀態監測服務。預計此類發展將推動預測期內機器狀態監測市場的成長。
  • 該國擁有43家汽車組裝和生產廠，擁有歐洲汽車產能的1/3以上。該國生產的汽車中有超過 3/4 銷往國際市場。因此，汽車製造業的高速發展將推動汽車產業對狀態監測解決方案的需求，從而在預測期內推動機器狀態監測市場的發展。例如，2022 年 4 月，根據 ACEA 的數據，2021 年歐盟生產了約 990 萬輛乘用車。
  • 發展智慧製造始於自動化機器監控。智慧工廠中的設備透過支援物聯網的基於網路的監視器連接，允許即時機器提取資料。連結的機器系統提供有關設備性能的有用資訊，提高當前輸出，並將估計輸出與實際輸出比率進行比較。據 ETNO 稱，到 2027 年，汽車行業將有 2.23 億個活躍的物聯網 (IoT) 鏈接，整個歐洲將有 1,900 萬家企業。因此，整個汽車產業智慧製造部署的增加預計將在預測期內推動區域市場的擴張。

機器狀態監測產業概述

機器狀態監測市場競爭適度，參與者多。該市場的一些參與者包括羅克韋爾自動化公司、Meggitt PLC、GE Bently Nevada、艾默生電氣公司和 SKF 集團等。這些參與者正在採取多種策略，例如產品發布、合作夥伴關係和合資企業等，以增加客戶群並擴大產品組合。

  • 2022 年 11 月 - 研華和 Actility 宣布推出一款新穎的基於人工智慧的組合解決方案，以協助機器操作團隊實施機器預測和狀態監控。它使用戶能夠同時檢查多個設備的狀態。
  • 2022 年 9 月 - ABB 與荷蘭高成長規模化企業、ESA 技術知名供應商 Samotics 建立了長期策略合作，以提供更好的狀態監控服務。該方法將利用每家公司的優勢，提供有關設備健康狀況和電源效率的更多見解。

額外的好處：

  • Excel 格式的市場估算 (ME) 表
  • 3 個月的分析師支持

目錄

第 1 章：簡介

  • 研究假設和市場定義
  • 研究範圍

第 2 章：研究方法與方法

第 3 章：執行摘要

第 4 章：市場洞察

  • 市場概況
  • 產業價值鏈分析
  • 產業吸引力波特五力分析
    • 新進入者的威脅
    • 買家的議價能力
    • 供應商的議價能力
    • 替代產品的威脅
    • 競爭激烈程度
  • COVID-19 對市場的影響

第 5 章：市場動態

  • 市場促進因素
    • 透過預測性維護提高設備性能和生產率
    • 預測性維護要求不斷提高
    • 工業 4.0 和跨製造和加工行業的新興工業應用
  • 市場課題
    • 與改造相關的成本影響
    • 全球宏觀經濟與地緣政治因素

第 6 章：市場區隔

  • 機器狀態監測
    • 類型
      • 硬體
      • 振動狀態監測設備
      • 熱成像設備
      • 潤滑油分析
      • 超音波發射監測
      • 其他類型
      • 軟體
      • 服務
      • 遠端監控服務
      • 儀器儀表維護服務
      • 機械診斷服務
  • 振動監測設備
    • 最終用戶產業
      • 油和氣
      • 發電
      • 工藝與製造
      • 航太和國防
      • 汽車和交通
      • 其他最終用戶產業（海洋、採礦、金屬等）
    • 地理
      • 北美洲
      • 美國
      • 加拿大
      • 歐洲
      • 德國
      • 英國
      • 法國
      • 歐洲其他地區
      • 亞太地區
      • 中國
      • 日本
      • 印度
      • 亞太地區其他地區
      • 世界其他地區
    • 供應商市佔率分析
  • 熱成像設備
    • 最終用戶垂直領域
      • 油和氣
      • 發電
      • 工藝與製造
      • 航太和國防
      • 汽車和交通
      • 其他最終用戶垂直產業（海洋、採礦、金屬等）
    • 地理
      • 北美洲
      • 美國
      • 加拿大
      • 歐洲
      • 德國
      • 英國
      • 法國
      • 歐洲其他地區（東歐和其他西歐國家）
      • 亞太地區
      • 中國
      • 日本
      • 印度
      • 亞太地區其他地區
      • 世界其他地區（拉丁美洲、中東和非洲）
    • 供應商市佔率分析
  • 潤滑油分析設備
    • 最終用戶垂直領域
      • 油和氣
      • 發電
      • 工藝與製造
      • 航太和國防
      • 汽車和交通
      • 其他最終用戶垂直產業（海洋、採礦、金屬等）
    • 地理
      • 北美洲
      • 美國
      • 加拿大
      • 歐洲
      • 德國
      • 英國
      • 法國
      • 歐洲其他地區
      • 亞太地區
      • 中國
      • 日本
      • 印度
      • 亞太地區其他地區
      • 世界其他地區（拉丁美洲、中東和非洲）
    • 供應商市佔率分析

第 7 章：競爭格局

  • 公司簡介
    • Meggitt Sensing Systems (Meggitt PLC)
    • Rockwell Automation Inc.
    • GE Bently Nevada
    • Emerson Electric Co.
    • SKF AB
    • Bruel & Kjaer Vibro
    • FLIR Systems Inc.
    • Fluke Corporation
    • Nippon Avionics Co., Ltd.
    • Thermo Fisher Scientific Inc.
    • Perkin Elmer Inc.
    • AMETEK Spectro Scientific
    • Parker Kittiwake (PARKER HANNIFIN CORP.)
    • Gastops Ltd

第 8 章：投資分析

第 9 章：市場的未來

簡介目錄
Product Code: 47838

The Machine Condition Monitoring Market size is estimated at USD 1.25 billion in 2024, and is expected to reach USD 1.97 billion by 2029, growing at a CAGR of 9.65% during the forecast period (2024-2029).

Machine Condition Monitoring - Market

Increasing adoption of industry 4.0, increasing demand for reducing human involvement in predictive maintenance, and rising awareness regarding the benefits of installing machine condition monitoring solutions are expected to drive the machine condition monitoring market over the forecast period.

Key Highlights

  • Industry 4.0 relies on automation and computer learning, including real-time information processing, to modernize industrial plant operations. This has expanded computerized production technology to enhance operating efficiencies, including digital analytics, automation, and commercial IoT. Furthermore, implementing predictive management in Industry 4.0 provides substantial prospects for numerous industries. Analyzing equipment data to identify and plan maintenance and decrease outage is part of the machine condition management process. Such progress enables the analysis of equipment functioning and the prediction of breakdown scenarios. As a result, rising knowledge of machine status tracking is projected to open up new business prospects.
  • Product developments by key players operating in the market are expected to contribute to market growth. For instance, in November 2022, Doble Engineering Company, which provides equipment health inspections for the electric sector via diagnostic tests and services, including software, introduced a new solution, Calisto cable condition monitoring, for moderate and higher voltage cable systems. The innovative Calisto cable provides safe and reliable cable operation, cutting the chance of failure, decreasing the overall cost of operations and solutions, and providing near-real-time information on cable health.
  • Post COVID-19 requirement for fully autonomous systems with minimum human administration is propelling the market, which is expanding in line with the gradual recovery of the economies worldwide and the growth in demand for distant operations. Furthermore, the growing adoption of Industry 4.0 due to the increased need for real-time machine monitoring is likely to generate attractive market development prospects.
  • However, short-term investment is required, and the equipment for condition monitoring is costly. Moreover, the condition monitoring sensors may not survive depending on the environment, and the machine exhibits unpredictable maintenance periods-such a factor challenges market growth.

Machine Condition Monitoring Market Trends

Automotive Transportation to Witness Significant Growth

  • Globally, the automotive sector is one of the significant segments of the manufacturing industry. With rapid advances in technology, automobiles are becoming more complex. This increased complexity is leading to possible production errors, which in turn is increasing the need for continuous machine condition monitoring solutions.
  • The automobile industry's market players are driven to streamline and upgrade their manufacturing processes. The various motors placed on the production lines need periodic monitoring. The motor voltage pattern analysis approach helps to reduce machine breakdowns and boost machine lifespan. The number of units manufactured in the vehicle industry is rapidly growing, which in turn is expected to contribute to market growth. For instance, Tesla Inc.'s 3rd quarter 2022 car manufacturing output was 365,900 units. Tesla's production level climbed by more than 41.5% quarter on quarter and reached nearly 53.9 % yearly in the third period of 2022. The technology on the car assembly facility's plant floor must be adequately serviced to provide an enhanced manufacturing cycle and output.
  • Air-handling systems and pumps are the most common uses of condition monitoring in the automobile sector. Other critical areas wherein condition monitoring is employed include motor and transmission part endurance testing, wind tunnels, electrical breakdowns for reliability testing, automotive test benches (artificial roadways), and others.
  • Increasing demand for condition monitoring in the automotive sector has led to increasing product development by key players. For instance, in April 2022, OMRON launched the innovative K7TM condition monitoring for heating equipment, which is utilized mainly in the automotive and FMCG sectors.

Europe to Grow Considerably Over The Forecast Period

  • The machine condition monitoring market in Europe is anticipated to grow significantly over the next five years due to the presence of strong end-use industries such as automobile and aerospace. Furthermore, the presence of significant manufacturers across the region, including ABB, SKF AB, and Meggitt PLC, among others, will further contribute to market growth.
  • Since portable monitoring processes are challenging to utilize in remote manufacturing plants, the need for online condition monitoring has increased. Furthermore, technological advancements and the need for real-time alerts and metrics have increased the adoption of online condition monitoring processes across numerous end-use sectors. This has led to increasing product developments by key players. For instance, in June 2021, ABB introduced a novel digital condition monitoring service designed specifically for conveyor system predictive maintenance. Such developments are expected to boost the Machine Condition Monitoring Market growth over the forecast period.
  • The country homes 43 automobile assemblies and production plants, with more than 1/3rd of Europe's automobile production capacity. More than 3/4th of the cars produced in this country are destined for international markets. Thus, high automobile manufacturing will propel the need for condition-monitoring solutions in the automotive sector, boosting the market for machine condition monitoring over the forecast period. For instance, in April 2022, according to ACEA, around 9.9 million passenger vehicles were made in the European Union in 2021.
  • Developing smart manufacturing begins with automated machine monitoring. Equipment in an intelligent factory is linked via IoT-enabled, web-based monitors that allow for real-time machine extracting data. The linked machine system provides useful information about equipment performance, improves current output, and compares estimated to real output ratios. According to ETNO, by 2027, there will be 223 million active Internet of Things (IoT) links in the automotive sector and 19 million businesses throughout Europe. Thus, increasing smart manufacturing deployment across the automobile industry is expected to boost regional market expansion over the forecast period.

Machine Condition Monitoring Industry Overview

The Machine Condition Monitoring Market is moderately competitive, with several players. Some of the players operating in the market include Rockwell Automation, Inc., Meggitt PLC, GE Bently Nevada, Emerson Electric Co., and SKF Group, among others. These players are adopting several strategies, such as product launches, partnerships, and joint ventures, among others, to increase their customer base and expand their product portfolios.

  • November 2022 - Advantech and Actility have announced a novel combined AI-based solution to assist machine operation teams in implementing machine prognostics and condition monitoring. It enables users to check the status of several devices at the same time.
  • September 2022 - ABB and Samotics, a high-growth scaleup business in the Netherlands and a prominent vendor of ESA technology have formed a long-term strategic cooperation to deliver better condition monitoring services. The method will use each company's strengths to provide more insights into equipment health and power efficiency.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH APPROACH AND METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness Porters Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increasing Equipment Performance and Productivity through Predictive Maintenance
    • 5.1.2 Rising Predictive Maintenance Requirements
    • 5.1.3 Industry 4.0 and Emerging Industrial Applications across Manufacturing and Process Industries
  • 5.2 Market Challenges
    • 5.2.1 Cost Implications in Line with Retrofits
    • 5.2.2 Global Macroeconomic and Geopolitical Factors

6 MARKET SEGMENTATION

  • 6.1 MACHINE CONDITION MONITORING
    • 6.1.1 Type
      • 6.1.1.1 Hardware
      • 6.1.1.1.1 Vibration Condition Monitoring Equipment
      • 6.1.1.1.2 Thermography Equipment
      • 6.1.1.1.3 Lubricating Oil Analysis
      • 6.1.1.1.4 Ultrasound Emission Monitoring
      • 6.1.1.1.5 Other Types
      • 6.1.1.2 Software
      • 6.1.1.3 Services
      • 6.1.1.3.1 Remote Monitoring Services
      • 6.1.1.3.2 Instrumentation Maintenance Services
      • 6.1.1.3.3 Machinery Diagnostics Services
  • 6.2 VIBRATION MONITORING EQUIPMENT
    • 6.2.1 End User Industry
      • 6.2.1.1 Oil and Gas
      • 6.2.1.2 Power Generation
      • 6.2.1.3 Process and Manufacturing
      • 6.2.1.4 Aerospace and Defense
      • 6.2.1.5 Automotive and Transportation
      • 6.2.1.6 Other End-user Industries (Marine, Mining, Metal, etc.)
    • 6.2.2 Geography
      • 6.2.2.1 North America
      • 6.2.2.1.1 United States
      • 6.2.2.1.2 Canada
      • 6.2.2.2 Europe
      • 6.2.2.2.1 Germany
      • 6.2.2.2.2 United Kingdom
      • 6.2.2.2.3 France
      • 6.2.2.2.4 Rest of Europe
      • 6.2.2.3 Asia Pacific
      • 6.2.2.3.1 China
      • 6.2.2.3.2 Japan
      • 6.2.2.3.3 India
      • 6.2.2.3.4 Rest of Asia Pacific
      • 6.2.2.4 Rest of the World
    • 6.2.3 Vendor Market Share Analysis
  • 6.3 THERMOGRAPHY EQUIPMENT
    • 6.3.1 End User Vertical
      • 6.3.1.1 Oil and Gas
      • 6.3.1.2 Power Generation
      • 6.3.1.3 Process and Manufacturing
      • 6.3.1.4 Aerospace and Defense
      • 6.3.1.5 Automotive and Transportation
      • 6.3.1.6 Other End-user Verticals (Marine, Mining, Metal, etc.)
    • 6.3.2 Geography
      • 6.3.2.1 North America
      • 6.3.2.1.1 United States
      • 6.3.2.1.2 Canada
      • 6.3.2.2 Europe
      • 6.3.2.2.1 Germany
      • 6.3.2.2.2 United Kingdom
      • 6.3.2.2.3 France
      • 6.3.2.2.4 Rest of Europe (Eastern Europe and Other Western European Countries)
      • 6.3.2.3 Asia Pacific
      • 6.3.2.3.1 China
      • 6.3.2.3.2 Japan
      • 6.3.2.3.3 India
      • 6.3.2.3.4 Rest of Asia Pacific
      • 6.3.2.4 Rest of the World (Latin America and Middle East and Africa)
    • 6.3.3 Vendor Market Share Analysis
  • 6.4 LUBRICATING OIL ANALYSIS EQUIPMENT
    • 6.4.1 End User Vertical
      • 6.4.1.1 Oil and Gas
      • 6.4.1.2 Power Generation
      • 6.4.1.3 Process and Manufacturing
      • 6.4.1.4 Aerospace and Defense
      • 6.4.1.5 Automotive and Transportation
      • 6.4.1.6 Other End-user Verticals (Marine, Mining, Metal, etc.)
    • 6.4.2 Geography
      • 6.4.2.1 North America
      • 6.4.2.1.1 United States
      • 6.4.2.1.2 Canada
      • 6.4.2.2 Europe
      • 6.4.2.2.1 Germany
      • 6.4.2.2.2 United Kingdom
      • 6.4.2.2.3 France
      • 6.4.2.2.4 Rest of Europe
      • 6.4.2.3 Asia Pacific
      • 6.4.2.3.1 China
      • 6.4.2.3.2 Japan
      • 6.4.2.3.3 India
      • 6.4.2.3.4 Rest of Asia Pacific
      • 6.4.2.4 Rest of the World (Latin America and Middle East and Africa)
    • 6.4.3 Vendor Market Share Analysis

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles*
    • 7.1.1 Meggitt Sensing Systems (Meggitt PLC)
    • 7.1.2 Rockwell Automation Inc.
    • 7.1.3 GE Bently Nevada
    • 7.1.4 Emerson Electric Co.
    • 7.1.5 SKF AB
    • 7.1.6 Bruel & Kjaer Vibro
    • 7.1.7 FLIR Systems Inc.
    • 7.1.8 Fluke Corporation
    • 7.1.9 Nippon Avionics Co., Ltd.
    • 7.1.10 Thermo Fisher Scientific Inc.
    • 7.1.11 Perkin Elmer Inc.
    • 7.1.12 AMETEK Spectro Scientific
    • 7.1.13 Parker Kittiwake (PARKER HANNIFIN CORP.)
    • 7.1.14 Gastops Ltd

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET