機器狀態監測市場規模、佔有率、成長分析，按監測方法、按產品、按部署、按監測流程、按地區 - 產業預測，2024-2031 年

2022年，全球機械狀態監測市場規模為21億美元，從2023年的26億美元成長到2031年的93.8億美元，複合年成長率預計為8.32%。

機器狀態監控追蹤機器狀態以預測機器磨損和潛在故障。自動狀態監測技術在智慧工廠中的快速採用以及全球製造商對這些系統優勢的認知不斷增強，正在推動機械狀態監測市場的成長。

目錄

介紹

• 研究目的
• 定義
• 市場範圍

調查方法

• 資訊採購
• 二手資料來源和主要資料來源
• 市場規模預測
• 市場假設與限制

執行摘要

• 市場概況展望
• 供需趨勢分析
• 按細分市場的機會分析

市場動態及展望

• 市場動態
  • 促進因素
  • 機會
  • 抑制因素
  • 任務
• 波特的分析

主要市場考察

• 技術分析
• 價值鏈分析
• 市場生態系統
• 專利分析
• 價格分析
• 客戶和購買標準分析
• 案例研究分析
  • 一家軋延安裝了線上狀態監測系統，以防止災難性的軸承故障。
  • 艾默生電氣在其 Barking 發電廠安裝了振動發送器，以減少工廠停機時間。
  • SIG 採用 APM（資產績效管理）策略解決方案來減少非計畫性停機。
• 監管環境
• 創新矩陣
• 主要投資分析
• 關鍵成功因素
• 競爭程度

機械狀態監測市場：依產品分類

• 市場概況
• 硬體
  • 振動感測器
  • 加速計
  • 接近探頭
  • 轉速表
  • 紅外線感測器
  • 熱紅外線感測器
  • 量子紅外線感測器
  • 光譜儀
  • 紅外線光譜儀
  • 紫外光譜儀
  • 原子光譜儀
  • 質譜儀
  • 超音波檢測器
  • 聲壓計
  • 聽診器
  • 超音波檢測器
  • 頻譜分析儀
  • 掃頻分析頻譜
  • 即時頻譜分析儀
  • 腐蝕探頭
  • 其他
• 軟體
  • 資料整合
  • 診斷報告
  • 訂單追蹤分析
  • 參數計算
• 服務
  • 安裝
  • 訓練
  • 維護

機械狀態監測市場：設備採購

• 市場概況
• 原始設備製造商
• 最終用戶

機械狀態監測市場：按類型

• 市場概況
• 可攜式的
• 線上

機械狀態監控市場：依部署模式

• 市場概況
• 本地
• 雲

機器狀態監測市場：依應用分類

• 市場概況
• 泵浦
• 冷卻器
• 馬達
• 軸承
• 其他

機械狀態監測市場：依監測方法分類

• 市場概況
• 振動分析
• 熱成像
• 油液分析
• 腐蝕監測
• 超音波輻射
• 馬達電流分析

機械狀態監測市場：依行業分類

• 市場概況
• 石油和天然氣
• 發電
• 金屬/礦業
• 化學品
• 車
• 航太
• 食品/飲料
• 海洋
• 其他

機械狀態監測市場：按地區分類的規模

• 市場概況
• 北美洲
  • 美國
  • 加拿大
• 歐洲
  • 德國
  • 西班牙
  • 法國
  • 英國
  • 義大利
  • 其他歐洲國家
• 亞太地區
  • 中國
  • 印度
  • 日本
  • 韓國
  • 其他亞太地區
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲
• 中東和非洲 (MEA)
  • 海灣合作理事會國家
  • 南非
  • 其他中東/非洲

競爭格局

• 前5名企業對比
• 主要企業市場定位（2023年）
• 主要市場參與者所採取的策略
• 近期市集活動
• 主要企業市場佔有率（2023年）

主要企業簡介

• Emerson Electric Co.
• Honeywell International Inc.
• SKF
• General Electric
• Parker Hannifin Corp
• Rockwell Automation
• Schaeffler AG
• Siemens
• 3D Signals
• Banner Engineering Corp.
• Crystal Instruments
• Analog Devices, Inc.
• Fluke Corporation
• IFM Electronic GmbH
• Machine Saver
• Petasense Inc.
• Samotics
• Teledyne Technologies Incorporated
• SPM Instrument AB
• UptimeWorks

Global Machine Condition Monitoring Market size was valued at USD 2.1 billion in 2022 and is poised to grow from USD 2.6 billion in 2023 to USD 9.38 billion by 2031, growing at a CAGR of 8.32% during the forecast period (2024-2031).

Machine condition monitoring involves tracking a machine's state to forecast mechanical wear and potential failures. The rapid adoption of automated condition monitoring technologies in smart factories, combined with increasing awareness among global manufacturers about the advantages of these systems, are key drivers of growth in the machine condition monitoring market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segmental Analysis

Global Machine Condition Monitoring Market is segmented by Offering, Equipment Procurement, Type, Deployment Mode, Application, Monitoring Technique, Industry and Region. Based on Offering, the market is segmented into Hardware (Vibration Sensors (Accelerometers, Proximity probes, Tachometers), Infrared Sensors (Thermal infrared sensors, Quantum infrared sensors), Spectrometers (Infrared spectrometers, Ultraviolet spectrometers, Atomic spectrometers, Mass spectrometers), Ultrasound Detectors (Sound pressure meters, Stethoscopes, Ultrasound leak detectors), Spectrum Analyzers (Swept spectrum analyzers, Real-time spectrum analyzers), Corrosion Probes, Others), Software (Data Integration, Diagnostic Reporting, Order Tracking Analysis, Parameter Calculation) Services (Installation, Training, Maintenance). Based on Equipment Procurement, the market is segmented into Original Equipment Manufacturers, End Users. Based on Type, the market is segmented into Portable, Online. Based on Deployment Mode, the market is segmented into On-premises, Cloud. Based on Application, the market is segmented into Pumps, Chillers, Motors, Bearings, Others. Based on Monitoring Technique, the market is segmented into Vibration Analysis, Thermography, Oil Analysis, Corrosion Monitoring, Ultrasound Emission, Motor Current Analysis. Based on Industry, the market is segmented into Oil & Gas, Power Generation, Metals & Mining, Chemicals, Automotive, Aerospace, Food & Beverages, Marine, Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Drivers of the Global Machine Condition Monitoring Market

Operational equipment is prone to a variety of errors and faults, making it essential to monitor both minor and major changes by measuring parameters like vibration, temperature, voltage, current, pressure, and flow. This necessity has driven industries to implement rigorous measures to safeguard their machinery. The primary benefit of condition monitoring is its ability to detect faults early, enabling timely corrective actions that can prevent or minimize repair expenses, enhance machinery safety, and, consequently, improve overall human safety.

Restraints in the Global Machine Condition Monitoring Market

Condition monitoring demands skilled personnel to manage advanced equipment and software. Expertise is essential for optimizing systems, performing software updates, managing networking, and handling data transmissions. Consequently, current employees need training to effectively use new systems, potentially creating a skills gap. The shortage of trained professionals can lead to reluctance among industrial plant operators to adopt new technologies, contributing to challenges in implementing machine condition monitoring systems and advancing industrialization in emerging countries.

Market Trends of the Global Machine Condition Monitoring Market

In recent decades, the automotive industry has experienced significant transformation. Initially, vehicles relied on basic mechanical systems and minimal electrical components for essentials like headlights and spark plugs. With technological advancements, cars have been equipped with a range of modern features, including radios, alarms, and wipers. Today, condition monitoring plays a crucial role in various applications within the industry. It is extensively used for monitoring air-handling units and pumps, as well as testing motor and transmission components for durability. Additionally, condition monitoring is applied in wind tunnels, reliability testing of electrical systems, and car test benches, which simulate different road conditions.

Table of Contents

Introduction

• Objectives of the Study
• Definitions
• Market Scope

Research Methodology

• Information Procurement
• Secondary & Primary Data Sources
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Market Overview Outlook
• Supply Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Dynamics
  • Drivers
  • Opportunities
  • Restraints
  • Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of Substitute Products
  • Bargaining Power of Buyers
  • Threat of New Entrants
  • Bargaining Power of Suppliers

Key Market Insights

• Technology Analysis
• Value Chain Analysis
• Ecosystem of the Market
• Patent Analysis
• Pricing Analysis
• Customer & Buying Criteria Analysis
• Case Study Analysis
  • A steel rolling mill deployed an online condition monitoring system to prevent catastrophic bearing failure.
  • Emerson Electric installed a vibration transmitter at Barking Power Station to reduce plant downtime.
  • SIG employed an APM (Asset Performance Management) strategy solution to reduce unplanned downtime.
• Regulatory Landscape
• Innovation Matrix
• Top Investment Analysis
• Key Success Factor
• Degree of Competition

Machine Condition Monitoring Market by Offering

• Market Overview
• Hardware
  • Vibration Sensors
  • Accelerometers
  • Proximity probes
  • Tachometers
  • Infrared Sensors
  • Thermal infrared sensors
  • Quantum infrared sensors
  • Spectrometers
  • Infrared spectrometers
  • Ultraviolet spectrometers
  • Atomic spectrometers
  • Mass spectrometers
  • Ultrasound Detectors
  • Sound pressure meters
  • Stethoscopes
  • Ultrasound leak detectors
  • Spectrum Analyzers
  • Swept spectrum analyzers
  • Real-time spectrum analyzers
  • Corrosion Probes
  • Others
• Software
  • Data Integration
  • Diagnostic Reporting
  • Order Tracking Analysis
  • Parameter Calculation
• Services
  • Installation
  • Training
  • Maintenance

Machine Condition Monitoring Market by Equipment Procurement

• Market Overview
• Original Equipment Manufacturers
• End Users

Machine Condition Monitoring Market by Type

• Market Overview
• Portable
• Online

Machine Condition Monitoring Market by Deployment Mode

• Market Overview
• On-premises
• Cloud

Machine Condition Monitoring Market by Application

• Market Overview
• Pumps
• Chillers
• Motors
• Bearings
• Others

Machine Condition Monitoring Market by Monitoring Technique

• Market Overview
• Vibration Analysis
• Thermography
• Oil Analysis
• Corrosion Monitoring
• Ultrasound Emission
• Motor Current Analysis

Machine Condition Monitoring Market by Industry

• Market Overview
• Oil & Gas
• Power Generation
• Metals & Mining
• Chemicals
• Automotive
• Aerospace
• Food & Beverages
• Marine
• Others

Machine Condition Monitoring Market Size by Region

• Market Overview
• North America
  • USA
  • Canada
• Europe
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America
  • Brazil
  • Rest of Latin America
• Middle East & Africa (MEA)
  • GCC Countries
  • South Africa
  • Rest of MEA

Competitive Landscape

• Top 5 Player Comparison
• Market Positioning of Key Players, 2023
• Strategies Adopted by Key Market Players
• Recent Activities in the Market
• Key Companies Market Share (%), 2023

Key Company Profiles

• Emerson Electric Co.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• General Electric
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schaeffler AG
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• 3D Signals
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Banner Engineering Corp.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Crystal Instruments
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Analog Devices, Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• IFM Electronic GmbH
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Machine Saver
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Petasense Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Samotics
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Teledyne Technologies Incorporated
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SPM Instrument AB
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• UptimeWorks
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments