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1630326

過程自動化和儀器：市場佔有率分析、行業趨勢和統計、成長預測（2025-2030）

Process Automation and Instrumentation - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

製程自動化和儀器市場預計在預測期內複合年成長率為 6.1%。

流程自動化和儀表-市場-IMG1

主要亮點

  • 透過將製造的方面相結合以實現最佳性能，自動化行業正在發生徹底變革。此外，對縮短上市時間和實現零廢棄物生產的關注正在加速整個加工行業使用的流程自動化和儀器的市場成長。
  • 自動化製造流程具有多種優勢，包括更輕鬆的監控、減少廢棄物和更快的生產速度。連接工業機械和設備並捕獲即時資料在 SCADA、HMI、PLC 系統和提供可視化的軟體的採用中發揮關鍵作用。這使您能夠減少產品缺陷、減少停機時間、安排維護，並從被動決策轉向預測性和規範性決策。
  • Onpassive（一家生產完全自主產品的人工智慧技術公司）對自動化解決方案的採用情況進行了研究，發現大量公司現在正在增加智慧自動化和 RPA 的使用。在調查中，大約 58% 的執行長表示他們已經開始自動化。特別是，大約 35% 的人表示他們正在“試驗”，13% 的人正在“部署”，8% 的人“正在進行大規模自動化”。這些趨勢正在為所研究市場的成長創造有利的前景。
  • 雖然物理控制閥組件等設備多年來基本保持不變，但圍繞這些閥門的技術卻取得了顯著進步。隨著我們提高即時收集數位情報的能力，控制閥自動化將不斷改進。控制閥自動化與最新的智慧數位控制閥門定位器和最先進的電動閥門致動器相結合，正處於不斷上升的浪潮中，預計將使所有現代製程工廠受益。
  • 然而，製程自動化成本高昂，因為它需要大量的前期投資來升級整體基礎設施，包括機械、IT 等。因此，高初始投資加上高營運和維護成本阻礙了中小型企業採用流程自動化和儀器流程，這是挑戰所研究市場成長的關鍵挑戰之一。
  • COVID-19 對研究市場的成長產生了重大影響，特別是在初始階段，由於廣泛的封鎖，導致工業部門的供應鏈和營運發生重大中斷，導致對研究市場的需求放緩研究市場。然而，這種流行病極大地提高了人們對數位技術好處的認知，預計這將推動對自動化和先進儀器解決方案的投資，為研究市場創造成長機會。

流程自動化和儀器市場趨勢

石油和天然氣產業佔主要市場佔有率

  • 石油和天然氣行業處理各種危險材料，並暴露在惡劣的環境和操作環境中，因此爆炸和災難可能威脅人類和環境安全。流程自動化和儀器提供必要的監控和控制，以確保人力資源安全並遵守環境法規。當整合到自動化系統中時，智慧控制閥等製程設備可以透過提供有關最終產品品質和製程效率的連續資料來幫助製造商提高生產率和產品一致性。
  • 此外，保護加壓管道免受腐蝕和洩漏並最大限度地減少停機時間是石油和天然氣行業的重要責任。根據 NACE（美國腐蝕工程師協會）統計，石油和天然氣產業每年因腐蝕而造成的損失就超過 16 億美元。氣體樣品中存在氧氣表示加壓管路系統有洩漏。透過採用先進的製程控制和自動化設備以及分析儀器，操作員可以顯著降低成本。
  • 此外，先進的自動化可以顯著減少石油和天然氣行業所有領域的能源使用，包括製程裝置、公共事業和異地裝置。對於大多數石油和氣體純化來說，能源是最大的單一可控成本，通常佔非原油營運成本的 50% 以上。此外，營運成本的增加促使大多數煉油廠更加密切地關注其能源使用情況，從而為探勘市場創造了成長機會。
  • 全球石油和天然氣消費量的增加正促使石油生產公司增加產量並增加投資以探索新的油田和開採區。 IEA 預計，2026 年全球石油需求將達到 1.041 億桶/日，高於 2020 年的 9,100 萬桶/日。

預計北美將佔據較大市場佔有率

  • 北美是全球最大的製程自動化和儀器市場之一。美國以其創新能力而聞名，在第四次工業革命新技術的顯著發展方面處於領先地位。美國新發現的頁岩資源和加拿大不斷增加的石油和天然氣計劃是市場潛力的額外指標。
  • 例如，代表加拿大石油和天然氣鑽探行業的 CAOEC（加拿大能源承包商協會）預計將在 2023 年擴大其活動。該組織預計2023年加拿大將鑽探6,409口井，比2022年增加約15%。隨著製程自動化和儀器（例如控制閥、PLC 等）廣泛應用於上游、下游和中游活動，此類趨勢預計將支持研究市場的成長。
  • 工業自動化將在北美地區（尤其是美國）呈現強勁成長，因為在與中國持續衝突的情況下，政府最近採取的促進當地工業的舉措預計將有利於該國的製造業成長。對工業機器人和其他自動化技術的投資不斷成長就證明了這一點。例如，根據推進自動化協會（A3）統計，2022年1月至9月，北美企業採購了35,804台工業機器人，金額18.75億美元，與2021年2017年同期相比，訂單成長了24%，銷售額成長了27%。
  • 為了尋求由於流程自動化解決方案的快速採用而帶來的成長機會，該地區的公司不斷增加其業務並擴大產品系列。例如，2022 年 8 月，數控、機器人和機器人機器供應商FANUC America 宣布進行西園區擴建，將其奧克蘭縣營運空間擴大至約 200 萬平方英尺。據該公司稱，擴建計劃包括建造一座 655,000 平方英尺的工廠，用於容納製造、研發和工程計劃。

流程自動化和儀器產業概述

製程自動化和儀器市場適度分散，許多從事該領域業務的主要企業在全球範圍內的市場影響大致相似。該市場生態系統還面臨高昂的初始成本和來自 ABB、Honeywell和羅克韋爾自動化等現有參與者的激烈競爭，增加了新進入市場的障礙。 2022年11月，ABB測量與分析在印度班加羅爾開設了第一家智慧儀器。據該公司介紹，新工廠將為電力、製藥、石油天然氣、水務等多個行業生產溫度和壓力變送器、IP轉換器和電磁流量計等現場設備。 2022 年 8 月，OPC 基金會 (OPCF) 和 FieldComm Group (FCG) 宣布合作，促進基於 OPC UA 的儀器和現場級增強功能的多供應商互通性。該開發旨在在 PLC/DCS 和致動器、變送器和儀表等儀器之間提供可互通的介面。

其他好處：

  • Excel 格式的市場預測 (ME) 表
  • 3 個月分析師支持

目錄

第1章簡介

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章市場洞察

  • 市場概況
  • 產業價值鏈分析
  • 產業吸引力——波特五力
    • 新進入者的威脅
    • 買方議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭公司之間敵對關係的強度
  • COVID-19 對市場的影響

第5章市場動態

  • 市場促進因素
    • 能源效率和降低成本的重要性
    • IIoT 解決方案的採用率不斷提高
  • 市場限制因素
    • 實施流程自動化和儀器解決方案的投資和維護成本高

第6章 市場細分

  • 儀器
    • 現場設備
    • 控制閥
    • 分析設備
  • 按解決方案
    • 先進製程控制 (APC)
    • 集散控制系統（DCS）
    • 人機互動(HMI)
    • 製造執行系統（MES）
    • 可程式邏輯控制器（PLC）
    • 安全自動化
    • 監控和資料採集 (SCADA)
  • 按最終用戶產業
    • 石油和天然氣
    • 飲食
    • 製藥/生物製藥
    • 化學/石化
    • 其他最終用戶產業
  • 按地區
    • 北美洲
    • 歐洲
    • 亞太地區
    • 南美洲
    • 中東/非洲

第7章 競爭格局

  • 公司簡介
    • ABB Ltd
    • Emerson Electric Co.
    • Honeywell International, Inc.
    • Mitsubishi Electric
    • Rockwell Automation, Inc.
    • Schneider Electric SE
    • Siemens AG
    • Yokogawa Electric Corporation
    • General Electric Company
    • Eaton Corporation

第8章投資分析

第9章 市場未來展望

簡介目錄
Product Code: 68152

The Process Automation and Instrumentation Market is expected to register a CAGR of 6.1% during the forecast period.

Process Automation and Instrumentation - Market - IMG1

Key Highlights

  • The automation industry has been revolutionized by combining the digital and physical aspects of manufacturing to deliver optimum performance. Further, the focus on a shorter time to market and achieving zero waste production has augmented the market's growth for process automation and instrumentation used across the processing industries.
  • Automation of manufacturing processes has offered various benefits, such as effortless monitoring, waste reduction, and production speed. Connecting the industrial machinery and equipment and obtaining real-time data have played a vital role in the adoption of SCADA, HMI, PLC systems, and software that offer visualization; this enables reducing the faults in the product, reducing downtime, scheduling maintenance, and switching from being in the reactive state to predictive and prescriptive stages for decision-making.
  • According to a survey about the adoption of automation solutions by Onpassive, an AI tech company that builds fully autonomous products, it was discovered that a significant number of companies nowadays are boosting their use of intelligent automation and RPA. In responding to the survey, about 58% of CEOs stated that they have started automating. In particular, about 35% reported that they are experimenting, 13% said that they are deploying, and 8% reported that they are automating at scale. Such trends create a favorable scenario for the growth of the studied market.
  • While the instruments such as physical control valve assembly have changed little over the years, the technology surrounding these valves has advanced significantly. Increased capabilities to gather digital intelligence in real-time will only continue to enable improvements in control valve automation moving forward. Combined with the newest intelligent digital control valve positioners and cutting-edge electric valve actuators, control valve automation is on an upward wave that is anticipated to benefit all modern process plants.
  • However, process automation is costly, as it requires a significant upfront investment to upgrade the overall infrastructure, including machinery, IT, etc. Hence, the high initial investment coupled with high operational and maintenance costs prevents small and medium-sized enterprises from adopting process automation and instrumentation processes, which is among the significant factor challenging the studied market's growth.
  • A notable impact of COVID-19 has been observed on the growth of the studied market, as the widespread lockdown imposed, especially during the initial phase, significantly disrupted the supply chain and the operation of the industrial sector, creating a slowdown in demand for the studied market. However, the pandemic has dramatically enhanced awareness about the benefits of digital technologies, which is expected to drive investments in automation, and advanced instrumentation solutions, creating growth opportunities in the studied market.

Process Automation & Instrumentation Market Trends

Oil and Gas Industry to Hold Significant Market Share

  • As the oil and gas industries process a variety of hazardous substances that are also exposed to harsh environments and operational environments, any explosions or catastrophic event can endanger the safety of humans and the environment. Process automation and instrumentation provide monitoring and control essential for ensuring human resources' safety and compliance with environmental regulations. When integrated into automation systems, processing instruments, such as smart control valves, also helps manufacturers increase productivity and product consistency by delivering continuous data regarding end-product quality and process efficiency.
  • Furthermore, in the oil and gas industry, protecting a pressurized pipeline from corrosion and leaks and minimizing downtime are among the crucial responsibilities of the industry. According to the NACE (National Association for Corrosion Engineers), the oil and gas industry suffers a cost of over USD 1.6 billion per year due to corrosion alone. The presence of oxygen in the gas sample determines that there is a leak in the pressurized pipeline system. The adoption of advanced process control and automation instrumentations, along with analytical instruments, can help the operators significantly reduce this cost.
  • Furthermore, advanced automation can significantly reduce energy utilization in all areas of the oil and gas industry, including process units, utilities, and offsite units. Energy is the single largest controllable cost for most oil and gas refineries, often comprising more than 50% of non-crude operating expenses. Further, the increase in operational costs has caused most refineries to look even more closely at their energy utilization, creating growth opportunities for the studied market.
  • The increasing global consumption of oil and gases are driving oil-producing companies to increase their production and investment to explore new oil fields and extraction zones which is expected to create a supportive growth environment for the studied market. According to the IEA, the global demand for crude oil is expected to reach 104.1 million barrels per day by 2026, from 91 million barrels per day in 2020.

North America is Expected to hold a Significant Market Share

  • North America is one of the largest global markets for process automation and instrumentation. The United States is renowned for its innovation capabilities and is at the forefront of prominent developments surrounding the emerging technologies of the Fourth Industrial Revolution. New-found shale resources in the United States, and an increasing number of oil and gas projects in Canada, are additional indicators of the market potential.
  • For instance, the Canadian Association of Energy Contractors (CAOEC) organization, which represents Canada's oil and gas drilling sector, expects more activity in 2023. The organization expects 6,409 wells to be drilled in Canada in 2023, an approximately 15% increase from 2022. As process automation and instrumentations, such as control valves, PLCs, etc., are widely used in upstream, downstream, and midstream activities, such trends are expected to support the studied market's growth.
  • Industrial automation in the North American region, especially in the United States, is expected to exhibit strong growth, as the recent government initiatives to push the local industries amid its ongoing disputes with China are expected to favor the growth of the manufacturing sector in the country. This is evident from the growing investment in industrial robots and other automation technologies. For instance, according to the Association for Advancing Automation (A3), during the period January to September 2022, North American companies purchased 35,804 units of industrial robots, valued at USD 1.875 billion, up 24% for ordered units and 27% for revenue over the same period in 2021.
  • For seeking the growth opportunity with a rapid increase in the adoption of process automation solutions, companies in the region are continuously expanding their presence and product portfolio for the studied market. For instance, in August 2022, FANUC America, a supplier of CNCs, robotics, and ROBOMACHINEs, announced an expansion of its West Campus that would expand its operational space in Oakland County to nearly about two million square feet. According to the company, the expansion plan involves the construction of a 655,000-square-foot facility to house manufacturing, R&D, and engineering projects.

Process Automation & Instrumentation Industry Overview

The market for process automation and instrumentation is moderately fragmented, with the presence of many key players operating in the segment with almost similar market presence globally. Also, the market ecosystem is subjected to high initial costs and high competition from established players, including ABB, Honeywell, and Rockwell Automation, among others, increasing the barrier for new entrants into the market. In November 2022, ABB Measurement & Analytics opened its first smart instrumentation factory in Bangalore, India. According to the company, the new plant will manufacture field devices such as temperature and pressure transmitters, IP converters, and electromagnetic flowmeters for various industries, including power, pharmaceutical, oil and gas, water, and other segments. In August 2022, the OPC Foundation (OPCF) and the FieldComm Group (FCG) announced a collaboration to drive multi-vendor interoperability of OPC UA-based instrumentation devices and the extensions for the field level, named OPC UA FX (Field eXchange). This development is aimed at providing an interoperable interface between PLC / DCS and instrumentation devices, such as actuators, transmitters, and instruments.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter Five Forces
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Importance of Energy Efficiency and Cost Reduction
    • 5.1.2 Increasing Adoption of IIoT Solutions
  • 5.2 Market Restraints
    • 5.2.1 High Investment for Implementation and Significant Maintenance Cost for Process Automation and Instrumentation Solutions

6 MARKET SEGMENTATION

  • 6.1 By Instrument
    • 6.1.1 Field Instruments
    • 6.1.2 Control Valve
    • 6.1.3 Analytical Instruments
  • 6.2 By Solution
    • 6.2.1 Advanced Process Control (APC)
    • 6.2.2 Distributed Control System (DCS)
    • 6.2.3 Human Machine Interaction (HMI)
    • 6.2.4 Manufacturing Execution System (MES)
    • 6.2.5 Programmable Logic Controller (PLC)
    • 6.2.6 Safety Automation
    • 6.2.7 Supervisory Control and Data Acquisition (SCADA)
  • 6.3 By End-user Industry
    • 6.3.1 Oil and Gas
    • 6.3.2 Food and Beverage
    • 6.3.3 Pharmaceutical and Biopharma
    • 6.3.4 Chemical and Petrochemical
    • 6.3.5 Other End-user Industries
  • 6.4 By Geography
    • 6.4.1 North America
    • 6.4.2 Europe
    • 6.4.3 Asia Pacific
    • 6.4.4 South America
    • 6.4.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Ltd
    • 7.1.2 Emerson Electric Co.
    • 7.1.3 Honeywell International, Inc.
    • 7.1.4 Mitsubishi Electric
    • 7.1.5 Rockwell Automation, Inc.
    • 7.1.6 Schneider Electric SE
    • 7.1.7 Siemens AG
    • 7.1.8 Yokogawa Electric Corporation
    • 7.1.9 General Electric Company
    • 7.1.10 Eaton Corporation

8 INVESTMENT ANALYSIS

9 FUTURE OUTLOOK OF THE MARKET