市場調查報告書
商品編碼
1503360
到 2030 年工廠自動化和工業控制市場預測:按產品、組件、應用、最終用戶和地區進行的全球分析Factory Automation and Industrial Controls Market Forecasts to 2030 - Global Analysis By Product (Industrial Control Systems, Field Devices and Other Products), Component, Application, End User and By Geography |
根據Stratistics MRC的數據,2024年全球工廠自動化和工業控制市場規模為1,837億美元,預計在預測期內將以10.2%的複合年成長率成長,到2030年達到3,290億美元。
工廠自動化和工業控制包括 PLC、機器人、SCADA 系統和 MES 軟體等技術,以簡化製造流程。這些系統整合了硬體(PLC、感測器、機器人)和軟體(SCADA、MES),以提高生產力、品質和安全性。這些系統可自動執行從組裝工作到製程控制的各種任務,最佳化汽車、電子和製藥等產業的效率。服務包括支援無縫整合和營運的諮詢、維護和培訓。
提高能源效率並節省成本
各行業的製造商擴大採用自動化和控制系統來最佳化能源使用、降低營運成本並提高整體生產力。主要影響之一是對整合節能組件(例如變頻驅動器 (VFD)、伺服馬達和高效能電源)的先進自動化技術的需求。這些技術最大限度地減少了生產過程中的能源浪費,從而降低了能源成本並減少了對環境的影響。這種主動方法透過最佳化設備性能和最大限度地減少停機時間來幫助提高營運效率並降低整體生產成本。
複雜的整合
整合各種自動化系統,包括可程式邏輯控制器 (PLC)、人機介面 (HMI)、感測器、致動器和網路組件,需要專業知識和仔細規劃。這種複雜性通常會導致更高的實施成本。因為公司需要投資於熟練的勞動力、培訓和客製化解決方案,以確保整個生產過程的無縫整合。此外,來自不同供應商的不同自動化組件之間可能會出現相容性問題,使整合工作更加複雜。
自動化趨勢日益成長
機器人、人工智慧 (AI)、機器學習和物聯網 (IoT) 設備等自動化技術正在徹底改變各行業的製造流程。主要影響之一是對先進自動化解決方案的需求不斷成長,這些解決方案可以提高效率、生產力和質量,同時降低營運成本。自動化系統簡化了生產工作流程,最大限度地減少人為錯誤,實現連續營運,並提高製造商的整體績效和競爭力。
缺乏技術純熟勞工
機器人、PLC、HMI 和高級控制系統等自動化技術需要安裝、編程、故障排除和維護方面的專業知識和技能。缺乏技術純熟勞工來執行這些任務可能會導致部署延遲、停機時間增加和營運成本更高,因為公司必須依賴外部專業知識或投資額外的培訓。此外,技術純熟勞工的短缺可能會加劇公司之間的人才競爭,推高人事費用,並增加產業內的離職率。這種不穩定性會進一步影響生產力和業務效率。
COVID-19 的影響
COVID-19 大流行對工業控制和工廠自動化市場的成長產生了負面影響。全球封鎖已經關閉了許多製造設施並擾亂了供應鏈。工業自動化和活動支出減少對市場產生了嚴重影響。由於實施成本高昂,智慧自動化和先進技術取代傳統技術預計將限制市場成長。此外,先進技術的製造和維護成本較高,最終會提高自動化的價格並抑制市場成長。
工業控制系統產業預計將在預測期內成為最大的產業
工業控制系統涵蓋了可程式邏輯控制器(PLC)、分散式控制系統(DCS)、監控和資料擷取(SCADA)系統以及工業機器人等各種技術,因此預計會越來越多。透過自動執行重複性任務、即時監控設備效能並促進預測性維護,ICS 可以幫助製造商最佳化生產流程、最大限度地減少停機時間並提高整體效率。
預計組裝自動化產業在預測期內的複合年成長率最高。
由於組裝自動化簡化了生產流程並透過縮短週期時間提高了生產率,預計組裝自動化產業在預測期內將出現最高的複合年成長率。自動化系統可以準確、一致地執行重複性任務,從而提高生產力和吞吐量。自動檢測系統可以比手動檢測更可靠地檢測缺陷,從而提高產品可靠性並降低召回的可能性。此外,組裝自動化的採用將推動工業控制系統、機器人、人工智慧和物聯網技術的創新。
預計北美在預測期內將佔據最大的市場佔有率,因為它是主要汽車OEM的所在地,並受益於發達的基礎設施和政府對電動車的支持。此外,年輕人對豪華和高檔汽車的日益偏好預計將提供有利可圖的機會。此外,由於數位化、自動化程度的提高和新的經營模式,汽車產業也將經歷類似的變化。由於這些因素,汽車產業正在出現四種顛覆性技術主導的趨勢:移動性增強、自動駕駛、電氣化和互聯。此外,亞馬遜等主要電商公司持有的擴張,以及物流和配送服務的擴張,對商用車的需求產生了重大影響。
由於包括中國、印度、韓國和日本在內的許多行業都專注於提高流程效率和降低製造成本,預計亞太地區將在預測期內保持最高的複合年成長率。此外,機器人技術的進步以及批量生產產品以滿足不斷成長的人口需求的需求正在將供應鏈連接起來。此外,物聯網設備的增加以及新興國家智慧工廠自動化的日益普及進一步導致工業自動化的廣泛採用。
According to Stratistics MRC, the Global Factory Automation and Industrial Controls Market is accounted for $183.7 billion in 2024 and is expected to reach $329.0 billion by 2030 growing at a CAGR of 10.2% during the forecast period. Factory automation and industrial controls encompass technologies like PLCs, robotics, SCADA systems, and MES software, streamlining manufacturing processes. These systems integrate hardware (PLCs, sensors, robots) with software (SCADA, MES) to enhance productivity, quality, and safety. They automate tasks ranging from assembly line operations to process control, optimizing efficiency across industries such as automotive, electronics, and pharmaceuticals. Services include consulting, maintenance, and training to support seamless integration and operation.
According to the deal, the American robotics developer has been valued at USD 1.1 billion, and Hyundai has 80% shares while SoftBank still owns 20%.
Growing emphasis on energy efficiency and cost reduction
Manufacturers across industries are increasingly adopting automation and control systems to optimize energy usage, reduce operational costs, and enhance overall productivity. One major effect is the demand for advanced automation technologies that integrate energy-efficient components such as variable frequency drives (VFDs), servo motors, and efficient power supplies. These technologies help minimize energy wastage during production processes, leading to lower utility bills and reduced environmental impact. This proactive approach helps in optimizing equipment performance and minimizing downtime, thereby improving operational efficiency and reducing overall production costs.
Complexity of integration
Integrating diverse automation systems, such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, actuators, and networking components, requires specialized expertise and careful planning. This complexity often leads to higher deployment costs, as companies may need to invest in skilled labor, training, and customized solutions to ensure seamless integration across their production processes. Moreover, compatibility issues between different automation components from various vendors can arise, complicating integration efforts further.
Growing trend towards automation
Automation technologies, including robotics, artificial intelligence (AI), machine learning, and Internet of Things (IoT) devices, are revolutionizing manufacturing processes across industries. One significant effect is the increased demand for advanced automation solutions that enhance efficiency, productivity, and quality while reducing operational costs. Automated systems streamline production workflows, minimize human error, and enable continuous operation, leading to improved overall performance and competitiveness for manufacturers.
Skilled workforce shortage
Automation technologies such as robotics, PLCs, HMIs, and advanced control systems require specialized knowledge and skills for installation, programming, troubleshooting, and maintenance. The shortage of skilled workers capable of handling these tasks can lead to delays in deployment, increased downtime, and higher operational costs as companies may need to rely on external expertise or invest in additional training. Furthermore, the skilled workforce shortage exacerbates competition for talent among companies, potentially driving up labor costs and increasing turnover rates within the industry. This instability can further impact productivity and operational efficiency.
Covid-19 Impact
The COVID-19 pandemic had a negative impact on the growth of the industrial control & factory automation market. Many manufacturing facilities were shut down due to the global lockdown, resulting in supply chain disruption. The declining expenditure on industrial automation and activity severely impacted the market. The replacement of traditional techniques with smart automation and advanced technology requires a high cost for installation, which is anticipated to restrict market growth. In addition, the advanced technology has high manufacturing and maintenance costs, eventually increasing the price of automation and restraining market growth
The industrial control systems segment is expected to be the largest during the forecast period
The industrial control systems is expected to be the largest during the forecast period as these systems encompass a range of technologies including programmable logic controllers (PLCs), distributed control systems (DCS), supervisory control and data acquisition (SCADA) systems, and industrial robots. By automating repetitive tasks, monitoring equipment performance in real-time, and facilitating predictive maintenance, ICS help manufacturers optimize production processes, minimize downtime, and improve overall efficiency.
The assembly line automation segment is expected to have the highest CAGR during the forecast period
The assembly line automation segment is expected to have the highest CAGR during the forecast period as assembly line automation enhances productivity by streamlining production processes and reducing cycle times. Automated systems can perform repetitive tasks with precision and consistency, leading to higher output rates and increased throughput. Automated inspection systems can detect defects more reliably than manual inspection, thereby enhancing product reliability and reducing the likelihood of recalls. Furthermore, the adoption of assembly line automation drives innovation in industrial control systems, robotics, AI, and IoT technologies.
North America is projected to hold the largest market share during the forecast period as major automotive OEMs are based in the nation, benefiting from a substantial infrastructure and the government's support for electric vehicles. In addition, the increasing inclination of young people for luxury and premium vehicles is predicted to present lucrative opportunities. Additionally, the automotive industry will similarly undergo a change fueled by digitization, rising automation, and new business models. Four disruptive technology-driven trends are emerging in the automobile industry as a result of these factors: diversified mobility, autonomous driving, electrification, and connection. Moreover, growing logistics and delivery services, along with the expansion of vehicle fleets by major e-commerce players like Amazon, etc., significantly impact the demand for commercial cars.
Asia Pacific is projected to hold the highest CAGR over the forecast period owing to many industrial verticals emphasizing increasing process effectiveness and lowering their manufacturing costs across China, India, South Korea, and Japan. Furthermore advancements in robotic technology and the need to produce products in a single batch connected supply chain to meet the requirement of a growing population. Moreover, the increase in IoT devices and the growing adoption of smart factory automation across emerging nations has further led to the increasing adoption of industrial automation.
Key players in the market
Some of the key players in Factory Automation and Industrial Controls market include 3D Systems, ABB Limited, Aspen Technology Inc., Emerson Electric Company, Endress + Hauser, Fanuc, General Electric Co., Honeywell International Inc., Mitsubishi Electric Corporation, Omron Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Stratasys, Texas Instruments Inc. and Yokogawa Electric Corporation
In June 2024, ABB launches next-generation Robotics control platform OmniCore. the full integration of AI, sensor, cloud and edge computing systems to create the most advanced and autonomous robotic applications.
In June 2024, ABB's integrated technology will stabilize the power grid as Spanish islands transition to green energy. With this project, Red Electrica advances the execution of its Network Development Plan 2021-2026, which will allow the integration of 67 percent renewable energy into the generation mix
In June 2024, Emerson Completes Acquisition of NI, Advancing Global Automation Leadership. The acquisition of NI advances Emerson's position as a global automation leader and expands its opportunity to capitalize on key secular trends like nearshoring, digital transformation, and sustainability and decarbonization.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.