市場調查報告書
商品編碼
1551222
到 2030 年製程控制自動化市場預測:按設備類型、解決方案類型、最終用戶和地區進行的全球分析Process Control Automation Market Forecasts to 2030 - Global Analysis By Instrument Type, Solution Type, End User and By Geography |
根據Stratistics MRC預測,2024年全球製程控制自動化(PCA)市場規模將達到641.7億美元,預計在預測期內將以7.2%的複合年成長率成長,到2030年達到973.9億美元。
過程控制自動化是指使用技術來管理和協調工業過程,以最少的人為干預。整合各種硬體和軟體系統,即時監控、控制和最佳化營運,確保效率、一致性和安全性。透過不斷收集溫度、壓力和流量等製程變數的資料,這些系統可以維持所需的輸出水平並調整控制以響應波動和偏移。
根據 Stratus 研究,89% 的製造商將降低營運成本作為實施 IIOT 解決方案的首要目標。
對業務效率的需求不斷增加
對業務效率不斷成長的需求正在推動製程控制自動化 (PCA) 的進步。隨著業界努力降低成本、提高品質和提高生產力,PCA 已成為最佳化複雜流程的關鍵。透過整合即時資料分析、機器學習和人工智慧等先進技術,PCA 系統可增強決策並簡化營運。自動化系統可對製造流程進行精確控制,減少人為錯誤,並實現持續監控和調整。這種轉變不僅提高了生產力,還確保了一致的品質和符合安全標準。
初始投資高
由於與該技術相關的初始成本較高,初始投資較高是實施製程控制自動化的主要障礙。自動化系統通常需要大量的硬體、軟體和專用基礎設施支出,以及安裝和整合成本。培訓人員和升級現有設備以確保與新系統的兼容性也涉及成本。對於許多企業,尤其是中小型企業來說,儘管有潛在的長期利益,但這些成本可能令人望而卻步,並限制了他們採用自動化技術的能力。高昂的初始投資可能會阻礙公司追求自動化,因為他們很難證明財務支出是否合理,以應對當前的財務壓力和投資回報的不確定性。
對資料分析的需求不斷成長
對資料分析日益成長的需求透過為工業運作提供更深入的洞察和更精確的控制,大大增強了製程控制自動化。先進的分析工具可以即時監控制程變數並識別以前無法偵測到的模式和異常。這種資料驅動的方法可以實現預測性維護、減少停機時間並延長設備壽命。透過整合機器學習演算法和統計模型,組織可以最佳化控制策略、提高效率並減少浪費。資料分析還有助於自適應控制系統自動適應不斷變化的條件並確保最佳性能和一致性。
缺乏技能
技能短缺在快速技術進步與可用人才庫之間造成了差距,嚴重阻礙了製程控制自動化的進步。隨著各行業擴大採用先進的自動化技術來提高效率和降低成本,熟悉 PLC、SCADA 和先進控制演算法等複雜系統的熟練專業人員的短缺正在成為一個問題。這種不足會導致計劃進度更長、成本更高以及系統效能降低。由於公司難以實施和最佳化尖端解決方案,缺乏經驗豐富的工程師和技術人員也阻礙了創新。
COVID-19 大流行加速了數位技術的採用並重塑了業務實踐,對跨行業的過程控制自動化產生了重大影響。隨著封鎖和社交距離措施的到位,許多企業的傳統管理和監控流程方式面臨中斷。然而,這種遠端維護業務的緊迫性凸顯了遺留系統的局限性,並促使人們迅速轉向自動化和遠端系統管理解決方案。因此,疫情成為數位轉型的催化劑,促使各產業採用更先進、更自主的系統,為類似的破壞做好準備。
預計在預測期內濕度變送器市場將是最大的
透過提供準確和即時的濕度測量,濕度變送器領域預計將在預測期內實現最大的成長,這對於工業製程最佳化至關重要。這些變送器整合了先進的感測器和數位通訊技術,永續監測和報告各種環境中的濕度水平,確保條件保持在所需的參數範圍內。這些即時資料可讓您對控制系統進行即時調整,從而提高效率、產品品質和設備壽命。透過將濕度變送器整合到自動控制系統中,各行業可以提高環境法規的準確性、減少人工干預並簡化操作,從而提高整體性能並降低成本。
自動化生產系統產業預計在預測期內複合年成長率最高
由於整合了尖端技術和複雜的演算法來最佳化製造流程,自動化製造系統領域預計在預測期內將實現最高的複合年成長率。這項增強功能利用即時資料分析、機器學習和先進的感測器網路來精確控制溫度、壓力和流量等生產變數。透過自動化這些控制,系統可確保一致的產品品質、減少人為錯誤並提高業務效率。
隨著越來越多的行業採用自動化系統來提高效率、安全性和生產力,對先進控制技術的需求正在迅速增加。該全部區域對高度依賴自動化的智慧基礎設施(例如先進的建築管理系統和節能解決方案)的需求正在不斷成長,而都市化正在推動這一趨勢。這一轉變不僅促進了經濟成長,也使北美成為技術創新的領導者。工業成長和城市發展的整合將加速尖端控制系統的部署,從而重塑該地區的工業實踐,並有助於其整體現代化和提高在全球市場的競爭力。
預計歐洲地區在預測期內將保持盈利成長。歐盟機械指令和爆炸性環境 ATEX 法規等嚴格的標準和指令迫使全部區域的公司採用先進的自動化技術來提高安全性和業務效率。這些法規正在推動最先進的控制系統和資料分析的整合,從而在全部區域實現更準確、更可靠的流程管理。此外,旨在減少環境影響的法規將推動產業採用更環保的技術和節能流程,以符合歐盟更廣泛的永續性目標。
According to Stratistics MRC, the Global Process Control Automation Market is accounted for $64.17 billion in 2024 and is expected to reach $97.39 billion by 2030 growing at a CAGR of 7.2% during the forecast period. Process Control Automation refers to the use of technology to manage and regulate industrial processes with minimal human intervention. It integrates various hardware and software systems to monitor, control, and optimize operations in real-time, ensuring efficiency, consistency and safety. By continuously gathering data on process variables like temperature, pressure, and flow rates, these systems adjust controls to maintain desired output levels and respond to fluctuations or deviations.
According to a study by Stratus, 89% of Manufacturers cite Operational Cost reduction as primary goal of deploying IIOT solutions.
Rising demand for operational efficiency
Rising demand for operational efficiency is driving advancements in Process Control Automation (PCA). As industries strive to reduce costs, improve quality, and increase productivity, PCA becomes crucial in optimizing complex processes. By integrating advanced technologies such as real-time data analytics, machine learning, and artificial intelligence, PCA systems enhance decision-making and streamline operations. Automated systems provide precise control over manufacturing processes, reduce human error, and enable continuous monitoring and adjustments. This shift not only enhances productivity but also ensures consistent quality and compliance with safety standards.
High initial investment
High initial investment is a significant barrier to implementing process control automation due to the substantial upfront costs associated with the technology. Automation systems often require substantial expenditures for hardware, software, and specialized infrastructure, along with installation and integration costs. There are expenses related to training staff and potentially upgrading existing equipment to ensure compatibility with new systems. For many businesses, especially small to mid-sized enterprises, these costs can be prohibitive, limiting their ability to adopt automation technologies despite their potential long-term benefits. The high initial investment can deter companies from pursuing automation, as they may struggle to justify the financial outlay against the immediate financial pressures and uncertainty about the return on investment.
Growing need for data analytics
The growing need for data analytics is substantially enhancing process control automation by providing deeper insights and more precise control over industrial operations. Advanced analytics tools enable real-time monitoring of process variables, identifying patterns and anomalies that were previously undetectable. This data-driven approach allows for predictive maintenance, reducing downtime and extending equipment lifespan. By integrating machine learning algorithms and statistical models, organizations can optimize control strategies, improve efficiency, and reduce waste. Data analytics also facilitates adaptive control systems that automatically adjust to changing conditions, ensuring optimal performance and consistency.
Skill shortages
Skill shortages is significantly impeding progress in Process Control Automation by creating a gap between the rapid technological advancements and the available talent pool. As industries increasingly adopt advanced automation technologies to enhance efficiency and reduce costs, they encounter a scarcity of skilled professionals proficient in complex systems like PLCs, SCADA, and advanced control algorithms. This shortage results in longer project timelines, higher costs, and compromised system performance. The lack of experienced engineers and technicians also hampers innovation, as companies struggle to implement and optimize cutting-edge solutions.
The COVID-19 pandemic significantly impacted process control automation across various industries by accelerating the adoption of digital technologies and reshaping operational practices. With lockdowns and social distancing measures in place, many companies faced disruptions in their traditional methods of managing and monitoring processes. However, this urgency to maintain operations remotely highlighted the limitations of outdated systems and prompted a rapid shift towards automation and remote management solutions. Consequently, the pandemic served as a catalyst for digital transformation, pushing industries to adopt more sophisticated and autonomous systems to future-proof their operations against similar disruptions.
The Humidity Transmitter segment is expected to be the largest during the forecast period
Humidity Transmitter segment is expected to be the largest during the forecast period by providing precise, real-time humidity measurements essential for optimizing industrial processes. These transmitters, integrated with advanced sensors and digital communication technologies, continuously monitor and report humidity levels within various environments, ensuring conditions remain within desired parameters. This real-time data allows for immediate adjustments to control systems, enhancing efficiency, product quality, and equipment longevity. By integrating humidity transmitters with automated control systems, industries can achieve greater accuracy in environmental regulation, reduce manual interventions, and streamline operations, leading to improved overall performance and cost savings.
The Automated Production System segment is expected to have the highest CAGR during the forecast period
Automated Production System segment is expected to have the highest CAGR during the forecast period by integrating cutting-edge technologies and sophisticated algorithms to optimize manufacturing processes. This enhancement leverages real-time data analytics, machine learning, and advanced sensor networks to enable precise control over production variables such as temperature, pressure, and flow rates. By automating these controls, the system ensures consistent product quality, reduces human error, and enhances operational efficiency.
As industries increasingly adopt automated systems to enhance efficiency, safety, and productivity, the demand for sophisticated control technologies has surged, North America region dominated the largest market share over the projected period. Urbanization contributes to this trend by driving the need for smart infrastructure, such as advanced building management systems and energy-efficient solutions, which rely heavily on automation across the region. This shift not only boosts economic growth but also positions North America as a leader in technological innovation. The convergence of industrial growth and urban development accelerates the deployment of cutting-edge control systems, thereby reshaping the region's industrial practices and contributing to its overall modernization and competitive edge in the global market.
Europe region is poised to hold profitable growth during the extrapolated period. Stringent standards and directives, such as the EU's Machinery Directive and the ATEX regulations for explosive atmospheres, compel companies to adopt advanced automation technologies that improve safety and operational efficiency across the region. These regulations encourage the integration of state-of-the-art control systems and data analytics, leading to more precise and reliable process management throughout the region. Furthermore, regulations aimed at reducing environmental impact push industries towards greener technologies and energy-efficient processes, aligning with the EU's broader sustainability goals.
Key players in the market
Some of the key players in Process Control Automation market include ABB Ltd, Azbil Corporation, Emerson Electric Co, FANUC Corporation, Honeywell International Inc, Mitsubishi Electric Corporation, Panasonic Corporation, Rockwell Automation Inc, Siemens AG, Toshiba Corporation and Yokogawa Electric Corporation.
In November 2023, Panasonic Corporation announced that in order to accelerate the competitiveness of its businesses that contribute to carbon neutrality (decarbonization), it will launch, a power supply and demand management demonstration project in 2024 at Panasonic Manufacturing UK Ltd., a manufacturer and seller of microwave ovens and other products.
In October 2023, Emerson to Launch New CO2 Scroll Refrigeration Units in Europe. The small modular Copeland-branded units can be installed packed or split, indoor or outdoor, according to Emerson; the gas cooler can be placed horizontally or vertically or be self-standing. The units are also Ecodesign compliant.