市場調查報告書
商品編碼
1551323
到 2030 年製程控制系統市場預測:按系統、組件、部署模式、控制策略、最終用戶和地區進行的全球分析Process Control Systems Market Forecasts to 2030 - Global Analysis by System (SCADA, DCS, PLC, MES, PLM, ERP, HMI and Other Systems), Component (Hardware, Software and Services), Deployment Mode, Control Strategy, End User and By Geography |
根據 Stratistics MRC 的數據,全球製程控制系統市場在預測期內將以 8.8% 的複合年成長率成長。
過程控制系統是用於追蹤和管理工業環境中的生產過程的自動化框架。調整溫度、壓力、流量和液位等變數可確保一致的操作、提高效率並維持產品品質。這些系統收集資料、實施控制策略,並透過硬體和軟體向操作員提供即時回饋,以最佳化性能並最大限度地減少複雜工業過程中的人工干預。
根據美國勞工統計局的資料,從 2020 年到 2030 年,控制和閥門安裝工以及維修承包商(包括製程控制系統工作人員)的就業人數預計將增加 5%。
提高效率和生產力
過程控制系統顯著提高工業製程的業務效率和生產率。透過自動化複雜任務、減少人為錯誤和最佳化資源利用率,這些系統可以加快生產週期、保持一致的產品品質並減少停機時間。它還提供即時資料和分析,以實現快速決策和持續流程改進。對於尋求在日益全球化的市場中保持競爭力的行業來說,這一促進因素尤其重要。
初始投資高
實施製程控制系統通常需要大量的初始投資,包括硬體、軟體、安裝和培訓成本。如此高的初始投資可能是一個主要障礙,特別是對於資本有限的中小企業來說。此外,將這些系統與現有基礎設施整合的複雜性以及流程重新設計的潛在需求可能會進一步增加成本。這些限制可能會降低採用率,特別是在利潤率緊張或面臨經濟不確定性的行業。
工業 4.0 和數位轉型
持續發展的工業 4.0 和數位轉型趨勢為製程控制系統市場帶來了重大機會。隨著工業擴大採用智慧製造技術,對能夠與物聯網設備、人工智慧和巨量資料分析整合的先進控制系統的需求不斷成長。這種整合可以增強預測性維護、自適應製程控制和決策支援。過程控制系統將在這一數位轉型中發揮關鍵作用,提供幫助產業實現更高水準的自動化和智慧化的解決方案。
網路安全攻擊
隨著工業流程變得更加互聯數位化,製程控制系統越來越容易受到網路安全威脅。惡意行為者可能會利用漏洞來擾亂業務、竊取敏感資料或對設備造成物理損壞。對於處理關鍵基礎設施和敏感材料的行業來說,這種威脅尤其令人擔憂。對強大網路安全措施的需求增加了系統部署和維護的複雜性和成本,並可能阻止一些組織採用或充分利用這些技術。
由於供應鏈問題和工業活動下降,COVID-19 大流行最初擾亂了製程控制系統市場。然而,數位轉型的步伐也在加快,對遠端監控能力的需求不斷增加。此次疫情凸顯了自動化和彈性工業流程的重要性,這可能會推動市場的長期成長。
預計軟體產業在預測期內將是最大的產業
軟體產業預計將主導市場。軟體對於現代製程控制系統至關重要,它提供複雜工業操作所需的智慧和靈活性。支援先進的控制演算法、資料分析以及與其他企業系統的整合。隨著行業日益關注數位轉型和智慧製造,對先進控制軟體的需求預計將成長。
生命科學產業預計在預測期內複合年成長率最高
生命科學產業預計將在預測期內快速成長。過程控制系統對於確保產品品質、一致性和遵守嚴格法規至關重要。生物製程精確控制的需求、個人化醫療的趨勢以及實驗室製程自動化程度的提高正在推動先進控制系統在該領域的快速採用。此外,COVID-19 大流行進一步加速了對生命科學研究和製造的投資,推動了對複雜製程控制解決方案的需求。
北美在製程控制系統市場的主導地位歸因於其先進的工業基礎設施、新技術的採用率以及主要行業參與者的大量存在。該地區對工業自動化的關注、嚴格的監管標準以及石油天然氣和化學品等行業持續的數位轉型努力正在推動對先進製程控制解決方案的需求。此外,北美在研發方面的領先地位有助於控制系統技術的持續創新。
據估計,亞太地區的製程控制系統市場成長最快。該地區的製造業,特別是中國和印度等國家的製造業,擴大採用自動化技術來提高競爭力。對基礎設施的大量投資、快速工業化以及政府推動智慧製造的努力正在推動對先進製程控制系統的需求。此外,人們對能源效率和環境法規的興趣日益濃厚,正在推動該地區各行業採用更先進的控制解決方案。
According to Stratistics MRC, the Global Process Control Systems Market is growing at a CAGR of 8.8% during the forecast period. Process control systems are automated frameworks that are used to track and manage production processes in industrial environments. Through the regulation of variables like temperature, pressure, flow, and level, they guarantee consistent operation, improve efficiency, and preserve product quality. These systems optimize performance and minimize manual intervention in intricate industrial processes by gathering data, executing control strategies, and giving operators real-time feedback through hardware and software.
According to data from the U.S. Bureau of Labor Statistics, employment of control and valve installers and repairers, including those working with process control systems, is projected to grow 5% from 2020 to 2030.
Enhanced efficiency and productivity
Process control systems significantly improve operational efficiency and productivity in industrial processes. By automating complex tasks, reducing human error, and optimizing resource utilization, these systems enable faster production cycles, consistent product quality, and reduced downtime. They also provide real-time data and analytics, allowing for quick decision-making and continuous process improvement. This driver is particularly important as industries seek to remain competitive in an increasingly globalized market.
High initial investment
The implementation of process control systems often requires substantial upfront costs, including hardware, software, installation, and training expenses. This high initial investment can be a significant barrier, especially for small and medium-sized enterprises with limited capital. Additionally, the complexity of integrating these systems with existing infrastructure and the potential need for process redesign can further increase costs. This restraint may slow adoption rates, particularly in industries with tight profit margins or those facing economic uncertainties.
Industry 4.0 and digital transformation
The ongoing trend of Industry 4.0 and digital transformation presents a significant opportunity for the process control systems market. As industries increasingly adopt smart manufacturing technologies, there is a growing demand for advanced control systems that can integrate with IoT devices, AI, and big data analytics. This integration enables predictive maintenance, adaptive process control, and enhanced decision support. Process control systems are well-positioned to play a crucial role in this digital transformation, offering solutions that can help industries achieve higher levels of automation and intelligence.
Cybersecurity attacks
The increasing connectivity and digitalization of industrial processes make process control systems vulnerable to cybersecurity threats. Malicious actors could potentially exploit vulnerabilities to disrupt operations, steal sensitive data, or cause physical damage to equipment. This threat is particularly concerning for critical infrastructure and industries handling sensitive materials. The need for robust cybersecurity measures adds complexity and cost to system implementation and maintenance, potentially deterring some organizations from adopting or fully leveraging these technologies.
The COVID-19 pandemic initially disrupted the process control systems market due to supply chain issues and reduced industrial activity. However, it also accelerated digital transformation efforts, increasing demand for remote monitoring and control capabilities. The pandemic highlighted the importance of automation and resilient industrial processes, potentially driving long-term growth in the market.
The software segment is expected to be the largest during the forecast period
The software segment is expected to dominate the market. Software is crucial in modern process control systems, providing the intelligence and flexibility needed for complex industrial operations. It enables advanced control algorithms, data analytics, and integration with other enterprise systems. As industries increasingly focus on digital transformation and smart manufacturing, the demand for sophisticated control software is expected to grow.
The life sciences segment is expected to have the highest CAGR during the forecast period
The life sciences segment is expected to experience rapid growth over the forecast period. Process control systems are essential for ensuring product quality, consistency, and compliance with stringent regulations. The need for precise control in bioprocessing, the trend towards personalized medicine, and the increasing automation of laboratory processes are driving the rapid adoption of advanced control systems in this sector. Additionally, the COVID-19 pandemic has further accelerated investment in life sciences research and manufacturing, boosting demand for sophisticated process control solutions.
North America's dominance in the process control systems market can be attributed to its advanced industrial infrastructure, high adoption rates of new technologies, and significant presence of major industry players. The region's focus on industrial automation, stringent regulatory standards, and ongoing digital transformation initiatives in sectors like oil and gas and chemicals drive the demand for sophisticated process control solutions. Additionally, North America's leadership in research and development contributes to the continuous innovation in control system technologies.
The Asia Pacific region is estimated to witness rapid growth in the process control systems market. The region's booming manufacturing sector, particularly in countries like China and India, is increasingly adopting automation technologies to enhance competitiveness. Significant investments in infrastructure development, rapid industrialization, and government initiatives promoting smart manufacturing are fueling the demand for advanced process control systems. Additionally, the growing focus on energy efficiency and environmental regulations is driving the adoption of more sophisticated control solutions across various industries in the region.
Key players in the market
Some of the key players in Process Control Systems market include Siemens AG, ABB Ltd., Rockwell Automation, Inc., Schneider Electric SE, Honeywell International Inc., Emerson Electric Co., General Electric Company, Mitsubishi Electric Corporation, Omron Corporation, Yokogawa Electric Corporation, Omega Engineering, Chemtrols Industries Limited, Cotmac Electronics Pvt Ltd, Parker-Hannifin Corporation, Flowserve Corporation, Azbil Corporation, Baker Hughes Company, and Valmet.
In April 2023, Siemens and Microsoft are harnessing the collaborative power of generative artificial intelligence (AI) to help industrial companies drive innovation and efficiency across the design, engineering, manufacturing and operational lifecycle of products. To enhance cross-functional collaboration, the companies are integrating Siemens' Teamcenter(R) software for product lifecycle management (PLM) with Microsoft's collaboration platform Teams and the language models in Azure OpenAI Service as well as other Azure AI capabilities. At Hannover Messe, the two technology leaders will demonstrate how generative AI can enhance factory automation and operations through AI-powered software development, problem reporting and visual quality inspection.
In July 2020, ABB's new analytics and AI software helps producers optimize operations. It collects, contextualizes and converts operational, engineering and information technology data into actionable insights that help industries improve operations, optimize asset management and streamline business processes safely and sustainably. ABB's new solution operates as a digital data convergence point where streams of information from diverse sources across the plant and enterprise are put into context through a unified analytics model.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.