市場調查報告書
商品編碼
1603826
到 2030 年厚膜電阻器的市場預測:按電阻器類型、車型、最終用戶和地區進行全球分析Thick Film Resistor Market Forecasts to 2030 - Global Analysis By Resistor Type, Vehicle Type, End User and By Geography |
根據 Stratistics MRC 的數據,2024 年全球厚膜電阻器市場規模為 6.676 億美元,預計到 2030 年將達到 10.246 億美元,預測期內複合年成長率為 7.4%。
厚膜電阻器是一種用於抵抗電流的被動電子元件,通常出現在印刷電路基板(PCB) 上。它通常包括將由金屬氧化物混合物組成的電阻漿料沉積到陶瓷基板上。此漿料在高溫下燒製,形成厚而耐用的電阻層。然後將電阻元件修整或雷射切割至所需的電阻值。厚膜電阻器因其成本效益、可靠性以及處理高功率應用的能力而廣受歡迎。
根據世界經濟論壇預測,到2035年,全自動駕駛汽車的年銷售量預計將超過1,200萬輛,佔全球汽車市場的25%。
對高精度、高穩定性零件的需求不斷增加
現代電子設備對高精度、高穩定性元件的需求不斷增加,大大推動了厚膜電阻器的發展。這些電阻器以其堅固性和多功能性而聞名,在汽車、通訊、工業自動化和醫療設備等對性能和可靠性至關重要的應用中至關重要。隨著技術的進步,系統正在朝著更小、更緊湊的方向轉變,這需要電阻器具有嚴格的公差變化和在寬溫度範圍內穩定的電氣特性。因此,TFR 中使用的材料和製造流程已經發生了革命性的變化,以提高精度和穩定性。
價格敏感度
價格敏感性是厚膜電阻器市場的關鍵問題,因為它影響製造商和消費者。厚膜電阻器通常用於各種電子設備,與薄膜電阻器和繞線電阻器等其他類型的電阻器相比,厚膜電阻器因其成本效益而受到重視。然而,汽車、通訊和消費電子等行業對精密元件的需求不斷成長,需要在保持可負擔的同時提高性能。因此,對價格敏感的客戶往往會優先考慮價格較低的選擇,而不是品質更高、更耐用的替代品,而製造商則面臨原料、生產過程、品管成本增加和保持競爭力的擁擠壓力。
可再生能源系統的普及
隨著太陽能和風能等可再生能源變得越來越普遍,對更有效率的電力轉換和配電系統的需求不斷增加,這需要可靠和耐用的組件。厚膜電阻器以其穩定性、高精度和能夠承受惡劣環境條件而聞名,在這些應用中發揮重要作用。厚膜電阻器用於電力電子元件中的電壓調節、電流檢測和訊號處理。可再生能源的興起促進了厚膜電阻器的發展,這些電阻器具有改進的性能特徵,包括更高的熱穩定性、耐腐蝕性和更高的功率處理能力。
製造複雜性
製造厚膜電阻器的複雜性源自於塗布電阻材料應用於陶瓷基板的複雜過程。此製程首先將金屬氧化物和其他材料的糊狀物沉澱到陶瓷基板上,然後在高溫下燒製以獲得所需的電阻。然而,控制這種漿料塗布的均勻性是一個挑戰,厚度、成分和燒製製程的變化可能導致電阻、可靠性和性能的變化。精確調節電阻值需要精確控制混合和固化條件,使大量生產變得複雜。製造過程中溫度和環境條件的變化也會導致缺陷。
COVID-19的爆發對厚膜電阻器市場產生了重大影響,主要原因是全球供應鏈中斷、工廠關閉和製造能力下降。疫情導致電阻器中使用的貴金屬等關鍵原料短缺,擾亂了厚膜電阻器製造關鍵零件的生產。運輸延誤和運輸限制等物流挑戰進一步加劇了供需失衡。危機期間,隨著世界各地的工業將重點轉向基本產品和服務,對包括電阻器在內的電子元件的需求出現波動。
分路電阻器部分預計將在預測期內成為最大的部分
預計分路電阻器部分在預測期內將佔據最大佔有率。分路電阻器是一種廉價的精密電阻器,用於透過在電路中產生小的可測量壓降來測量電流。當與厚膜電阻器結合使用時,它們可以增強某些應用的性能,特別是在需要高精度和耐用性的情況下。厚膜電阻器是在陶瓷基板上塗布電阻漿料並燒製而成,具有穩定性高、成本低、通用性強等優點。當與分路電阻器結合使用時,可以實現更準確的電流檢測。分路電阻器允許直接測量電流,而不會顯著干擾電路,厚膜技術確保了電阻器的堅固性以及對溫度和濕度等環境因素的抵抗力。
預計汽車領域在預測期內複合年成長率最高
預計汽車產業將在預測期內快速成長,以滿足對高性能和可靠汽車系統不斷成長的需求。用於調節電子電路中的電流和電壓的厚膜電阻器已經進行了重大改進,以滿足現代汽車的嚴格要求。這些改進著重於提高熱穩定性、抗環境應力(溫度波動、濕度、振動等)以及惡劣汽車環境下的整體耐用性。此外,厚膜電阻器材料和製造流程的進步可實現更高的精度、更小的尺寸以及與複雜汽車電子系統中其他組件更好的整合。這對於精度和可靠性至關重要的應用尤其重要,例如動力傳動系統控制、ADAS(高級駕駛員輔助系統)和資訊娛樂系統。
亞太地區是這些網路中使用的電子設備的重要組成部分,預計在整個估計期間將保持最大的市場佔有率。 4G 和 5G 技術需要更快的資料傳輸、更快的處理速度和更強大的網路基礎設施,這使得對電阻器等可靠、高效的電子元件的需求變得更加重要。厚膜電阻器以其穩定性、準確性和耐用性而聞名,用於各種網路基礎設施設備,包括基地台、路由器和天線,以確保最佳性能。
據估計,北美地區在預測期內的複合年成長率最高。厚膜電阻器用於電動車系統的各個部分,包括馬達驅動、電池管理系統和電源逆變器,以幫助調節電流和管理散熱。隨著電動車市場的成長,對更先進、更有效率、更可靠的電子元件的需求也增加。在政府激勵措施、環境問題和電動車技術進步的推動下,北美電動車市場是這些電阻器的主要消費者。厚膜電阻器製造商正在調整其產品以滿足電動車領域的特殊需求,重點是耐用性、精度和小型化。
According to Stratistics MRC, the Global Thick Film Resistor Market is accounted for $667.6 million in 2024 and is expected to reach $1,024.6 million by 2030 growing at a CAGR of 7.4% during the forecast period. A thick film resistor is a type of passive electronic component used to resist the flow of electrical current, typically in printed circuit boards (PCBs). It is constructed by depositing a resistive paste, often made of a mixture of metal oxides, onto a ceramic substrate. The paste is fired at high temperatures to form a thick, durable layer of resistive material. The resistive element is then trimmed or laser-cut to the desired resistance value. Thick film resistors are popular due to their cost-effectiveness, reliability, and ability to handle high-power applications.
According to World Economic Forum, more than 12 million fully autonomous cars are expected to be sold annually by 2035, covering 25% of the global automotive market.
Rising demand for high-precision and high-stability components
The growing demand for high-precision and high-stability components in modern electronics is substantially boosting the development of Thick Film Resistors. These resistors, known for their robustness and versatility, are essential in applications where consistent performance and reliability are critical, such as in automotive, telecommunications, industrial automation, and medical devices. As technology advances, there is a shift towards smaller, more compact systems that require resistors with minimal tolerance variations and stable electrical characteristics over a wide range of temperatures. This has led to innovations in the materials and manufacturing processes used in TFRs, improving their accuracy and stability.
Price sensitivity
Price sensitivity is a significant challenge for the thick film resistor market, as it impacts both manufacturers and consumers. Thick film resistors, commonly used in a wide range of electronic devices, are valued for their cost-effectiveness compared to other types of resistors like thin-film or wire-wound. However, the growing demand for high-precision components in industries such as automotive, telecommunications, and consumer electronics has created a pressure to improve performance while maintaining affordability. As a result, price-sensitive customers often prioritize low-cost options over higher-quality or more durable alternatives, forcing manufacturers to balance the cost of raw materials, production processes, and quality control with the pressure to remain competitive in a crowded market.
Surge in renewable energy systems
As renewable energy sources like solar and wind gain traction, there is an increasing demand for more efficient power conversion and distribution systems, which require highly reliable and durable components. Thick film resistors, known for their stability, high precision, and ability to withstand extreme environmental conditions, play a crucial role in these applications. They are used in power electronics for voltage regulation, current sensing, and signal processing. The rise of renewable energy has led to the development of thick film resistors with improved performance characteristics, such as enhanced thermal stability, resistance to corrosion, and better power handling capabilities.
Manufacturing complexity
Manufacturing complexity in thick film resistors arises from the intricate process of applying resistive materials to ceramic substrates. The process begins with the deposition of a paste composed of metal oxides and other materials onto a ceramic base, followed by firing at high temperatures to achieve the desired resistance. However, controlling the uniformity of this paste application is challenging, as inconsistencies in the thickness, composition, and firing process can lead to variations in resistance, reliability, and performance. Precise tuning of the resistor's value requires exact control over the mix and curing conditions, complicating mass production. Variations in temperature and environmental conditions during production can also introduce defects.
The COVID-19 pandemic significantly impacted the thick film resistor market, primarily due to disruptions in global supply chains, factory shutdowns, and reduced manufacturing capacity. The pandemic led to a shortage of key raw materials, such as precious metals used in resistors, and hindered the production of components essential for thick film resistor manufacturing. Logistical challenges, including delays in shipping and transportation restrictions, further exacerbated the supply-demand imbalance. As industries worldwide shifted focus toward essential products and services during the crisis, the demand for electronic components, including resistors, fluctuated.
The Shunt Resistor segment is expected to be the largest during the forecast period
Shunt Resistor segment is expected to dominate the largest share over the estimated period. A shunt resistor is a low-value, highly precise resistor used to measure current by creating a small, measurable voltage drop in a circuit. When combined with thick-film resistors, it enhances their performance in specific applications, especially where high accuracy and durability are required. Thick-film resistors, made by applying a resistive paste to a ceramic substrate and firing it, offer the advantages of high stability, low cost and versatility. When used in conjunction with a shunt resistor, they provide a more accurate means of current sensing. The shunt resistor allows for direct current measurement without significant interference to the circuit, while the thick-film technology ensures the resistor's robustness and resistance to environmental factors like temperature and humidity.
The Automotive segment is expected to have the highest CAGR during the forecast period
Automotive segment is estimated to grow at a rapid pace during the forecast period, to meet the growing demand for high-performance and reliable automotive systems. Thick film resistors, which are used to regulate current and voltage in electronic circuits, are undergoing significant enhancements to meet the stringent requirements of modern vehicles. These improvements focus on increasing their thermal stability, resistance to environmental stress (such as temperature fluctuations, humidity, and vibrations), and overall durability under harsh automotive conditions. Additionally, advancements in the materials and manufacturing processes for thick film resistors allow for higher precision, smaller sizes, and better integration with other components in complex automotive electronic systems. This is especially important in applications like powertrain control, advanced driver-assistance systems (ADAS), and infotainment, where precision and reliability are critical.
Asia Pacific region is poised to hold the largest share of the market throughout the extrapolated period, which are essential components in electronic devices used in these networks. As 4G and 5G technologies require faster data transmission, higher processing speeds, and more robust network infrastructure, the need for reliable and efficient electronic components, such as resistors, becomes more critical. Thick film resistors, known for their stability, accuracy, and durability, are used in various network infrastructure equipment, including base stations, routers, and antennas, to ensure optimal performance.
North America region is estimated to witness the highest CAGR during the projected time frame. Thick film resistors are used in various parts of EV systems, including motor drives, battery management systems, and power inverters, where they help regulate current and manage heat dissipation. As the EV market grows, the need for more advanced, efficient, and reliable electronic components rises. The North American electric vehicle market, driven by government incentives, environmental concerns, and advancements in EV technology, has become a major consumer of these resistors. Manufacturers of thick film resistors are adapting their products to meet the specific demands of the EV sector, focusing on durability, precision and miniaturization.
Key players in the market
Some of the key players in Thick Film Resistor market include API Technologies Corp, Caddock Electronics, Inc, Futaba Corporation, Kemet Corporation, KOA Corporation, Mitsubishi Materials Corporation, Murata Manufacturing Co., Ltd, Nippon Chemi-Con Corporation, Ohmite Manufacturing Company, Panasonic Corporation, Samsung Electro-Mechanics and Walsin Technology Corporation.
In May 2024, Vishay Intertechnology, Inc. announced the launch of an updated version of its Vishay Draloric RCS0805 e3 anti-surge thick film resistor, which now has a robust 0.5 W power rating. This upgrade allows the RCS0805 e3 to replace four standard parallel resistors in the 0805 case size, two in the larger 1206 case, and a single resistor in the 1210 case.
In March 2024, FOJAN Electronics, a supplier of LCSC Electronics announced the launch of the FRL Series Thick Film Resistors. These FRL series resistors are small, lightweight, and extremely reliable. They excel at managing high currents because of their low resistance.
In March 2023, Vishay Intertechnology, Inc. announced that it had increased the power rating of the Vishay DraloricRCS0805 e3 anti-surge thick film resistor in the 0805-case size to 0.5 W. The RCS0805 e3's enhanced power rating allows it to replace four standard parallel resistors in the 0805 case size, two similar devices in the larger 1206 case size, or one resistor in the 1210 case size.
In February 2023, Bourns, Inc., an electronic component manufacturer and supplier, announced the launch of four new AEC-Q200-compliant product series to its high-power thick film resistor lineup in. It is claimed that the new automotive-grade Model CRM-Q, CRS-Q, CMP-Q, and CHP-Q Series have high power ratings and outstanding pulse load surge capability.