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市場調查報告書
商品編碼
1471087
機械狀態監測市場:按組件、監測類型、部署、功能、產業 - 2024-2030 年全球預測Machine Condition Monitoring Market by Component (Hardware, Software), Monitoring Type (Continuous Monitoring, Periodic Monitoring), Deployment, Function, Industry - Global Forecast 2024-2030 |
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機械狀態監測市場規模預估2023年為31.4億美元,2024年達33.5億美元,預計2030年將達到50.8億美元,複合年成長率為7.11%。
機器狀態監測是一組用於監測機器運作狀態和效能的技術。您可以快速識別潛在問題並在問題變得嚴重之前採取糾正措施。機器狀態監測透過目視檢查、聲波發射監測、振動分析、油液分析、熱成像和其他技術來了解機器的健康狀況。它對於精益製造設施至關重要,因為它可以減少停機時間,提高生產效率,並有助於成本預測、備件供應、維護需求、時間表和更準確的生產預測。因此,該系統提供了即時機器狀況資料,製造商需要根據機器狀況做出主動選擇。保持機器運作的需求不斷成長、向預測性維護的重大轉變以及智慧工廠的不斷部署正在推動機器監控設備市場的成長。然而,額外的成本要求、互通性問題資料資料阻礙市場開拓。然而,採用先進技術的智慧機械監控系統的實施可能會克服這些挑戰並在預測期內維持市場成長。
主要市場統計 | |
---|---|
基準年[2023] | 31.4億美元 |
預測年份 [2024] | 33.5億美元 |
預測年份 [2030] | 50.8億美元 |
複合年成長率(%) | 7.11% |
增加使用組件軟體或資料收集和處理
機器狀態監測硬體包括各種旨在檢測機器物理性能變化的設備。關鍵部件包括感測器、振動監測設備、紅外線攝影機、光譜儀和超音波檢測器。機器狀態監測軟體充當系統的分析大腦。它用於獲取、處理和解釋資料,以從硬體收集的資料中提供可操作的見解。軟體系統範圍從獨立應用程式到與工業物聯網 (IoT) 整合的綜合平台。
監控類型:持續監控以最大限度地減少停機時間和維護成本的趨勢日益明顯。
持續監控即時收集和分析機器狀況資料。這使您能夠立即檢測故障並快速啟動糾正措施,從而最大限度地減少停機時間和維護成本。連續監控對於關鍵設備來說是理想的選擇,因為意外故障可能會導致嚴重的運作中斷和安全風險。它使用感測器、振動分析、聲學、溫度測量和其他診斷技術,並將它們整合到機器和系統中,以提供持續的操作可視性。定期監控包括定期測試和分析設備。此方法比連續監測成本更低,適用於不需要持續監測的非關鍵機械。日常監控包括可攜式資料擷取器、手持式檢查設備以及維修人員的定期目視檢查。
部署:雲端基礎的機器狀態監控系統部署往往是首選,因為它們可以輕鬆擴展和縮小。
雲端基礎的機器狀態監控系統部署透過網際網路提供監控服務,資料儲存、處理和分析在供應商的伺服器上進行。監控資源需求波動的組織通常會選擇雲端解決方案,因為它們可以輕鬆擴展和縮減。雲端服務通常以訂閱方式運行,無需對基礎設施進行大量前期投資。本地配置指在客戶硬體或伺服器上安裝和運行的機器狀態監控解決方案,通常在公司的IT基礎設施基礎設施內。由於監管或隱私問題而需要完全控制資料的企業可能更喜歡本地解決方案。
工業:對工業加工的需求不斷增加,以維持品質和安全標準
在汽車工程中,機器狀態監控對於確保生產線和機械的可靠性和效率至關重要。自動化生產線需要連續運作和最少的維護中斷。工業加工涵蓋從食品和飲料和飲料到化學加工的各個子部門,嚴重依賴機器狀態監測來維持品質和安全標準。由於偏遠地區工作環境惡劣,且設備停機導致高成本,因此金屬採礦中的機器狀態監測至關重要。由於設備故障的高成本以及與洩漏和溢出相關的高環境風險,石油和天然氣行業從機器狀態監測中受益匪淺。風力發電依靠狀態監測來最大限度地延長風力發電機的運作並最佳化難以到達地點的維護計劃。
區域洞察
由於大型競爭對手和政府對智慧工廠實施的大力支持,歐洲、中東和非洲機器狀態監控解決方案市場在過去幾年中穩步成長。據歐盟稱,到2025年,80%到100%的製造業將使用物聯網應用,讓機器、感測器和其他設備透過網路相互連接和通訊。此外,領先的歐洲公司在研發方面投入巨資,為不同產業開發量身訂製的解決方案。因此,隨著越來越多的提供者進入該領域以及現有供應商尋求透過專業產品來使自己脫穎而出,預計競爭將繼續加劇。同時,機器狀態監測解決方案的引入也在美洲取得進展。這可能是未來發展的一個重要領域,因為公司在專注於成本效益的同時仍然提供強大的功能。在亞太地區,隨著基礎設施投資和數位轉型努力的增加,機器狀態監控在所有產業的採用正在穩步增加。隨著越來越多的公司考慮使用預測性維護技術,預計該市場將繼續擴大。
FPNV定位矩陣
FPNV 定位矩陣對於評估機械狀態監測市場至關重要。我們檢視與業務策略和產品滿意度相關的關鍵指標,以對供應商進行全面評估。這種深入的分析使用戶能夠根據自己的要求做出明智的決策。根據評估,供應商被分為四個成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市場佔有率分析
市場佔有率分析是一種綜合工具,可以對機械狀態監測市場供應商的現狀進行深入而深入的研究。全面比較和分析供應商在整體收益、基本客群和其他關鍵指標方面的貢獻,以便更好地了解公司的績效及其在爭奪市場佔有率時面臨的挑戰。此外,該分析還提供了對該行業競爭特徵的寶貴見解,包括在研究基準年觀察到的累積、分散主導地位和合併特徵等因素。這種詳細程度的提高使供應商能夠做出更明智的決策並制定有效的策略,從而在市場上獲得競爭優勢。
1. 市場滲透率:提供有關主要企業所服務的市場的全面資訊。
2. 市場開拓:我們深入研究利潤豐厚的新興市場,並分析其在成熟細分市場的滲透率。
3. 市場多元化:提供有關新產品發布、開拓地區、最新發展和投資的詳細資訊。
4. 競爭評估和情報:對主要企業的市場佔有率、策略、產品、認證、監管狀況、專利狀況和製造能力進行全面評估。
5. 產品開發與創新:提供對未來技術、研發活動和突破性產品開發的見解。
1. 機器狀態監測市場的市場規模和預測是多少?
2.在機械狀態監測市場的預測期間內,有哪些產品、細分市場、應用和領域需要考慮投資?
3. 機械狀態監測市場的技術趨勢和法規結構是什麼?
4.機械狀態監測市場主要廠商的市場佔有率是多少?
5. 進入機器狀態監測市場的適當型態和策略手段是什麼?
[198 Pages Report] The Machine Condition Monitoring Market size was estimated at USD 3.14 billion in 2023 and expected to reach USD 3.35 billion in 2024, at a CAGR 7.11% to reach USD 5.08 billion by 2030.
Machine condition monitoring is a set of techniques used to monitor machinery's operational status and performance. It helps identify potential issues promptly, allowing corrective measures to be taken before the problems become too severe. Machine condition monitoring works through visual inspections, acoustic emissions monitoring, vibration analysis, oil analysis, thermography, and other methods that provide insight into the machine's health. It becomes essential to lean manufacturing facilities as it reduces downtime, boosts production efficiency, and helps with cost prediction, spare parts supplies, maintenance needs, timing, and more accurate production predictions. Consequently, this system gives manufacturers the real-time machine condition data they require to make proactive choices depending on the state of their machinery. The rising need to maintain the operational health of equipment, the significant shift toward predictive maintenance, and the growing deployment of smart factories are driving the growth of the machine monitoring equipment market. However, requirements of additional expenses, interoperability issues, and concerns regarding unreliable or faulty data may hinder market development. However, introducing smart machine monitoring systems with advanced technology may overcome these challenges and sustain the market growth in the forecast period.
KEY MARKET STATISTICS | |
---|---|
Base Year [2023] | USD 3.14 billion |
Estimated Year [2024] | USD 3.35 billion |
Forecast Year [2030] | USD 5.08 billion |
CAGR (%) | 7.11% |
Component: Expanding usage of softwares or data acquisition and processing
Machine condition monitoring hardware encompasses a range of equipment designed to detect changes in the physical performance of machinery. Key components include sensors, vibration monitoring devices, infrared cameras, spectrometers, and ultrasound detectors. Machine condition monitoring software serves as the analytical brain of the system. It is used for data acquisition, processing, and interpretation, providing actionable insights derived from the data collected by the hardware. Software systems range from standalone applications to comprehensive platforms integrating with the Industrial Internet of Things (IoT).
Monitoring Type: Increasing inclination towards continuous monitoring to minimizing downtime and maintenance costs
Continuous monitoring involves real-time data collection and analysis of machinery conditions. This ensures immediate detection of faults and allows for the prompt initiation of corrective actions, thereby minimizing downtime and maintenance costs. Continuous monitoring is ideal for critical equipment where unexpected failures can result in significant operational disruptions or safety risks. It involves the use of sensors, vibration analysis, acoustics, temperature measurements, and other diagnostic techniques that are integrated into machinery or systems to provide ongoing operational insights. Periodic monitoring involves the scheduled inspection and analysis of equipment at regular intervals. This method is less costly than continuous monitoring and is adequate for non-critical machinery that does not require constant surveillance. Periodic monitoring can include portable data collectors, handheld inspection devices, and routine visual checks performed by maintenance personnel.
Deployment: Growing preference for cloud-based deployment of machine condition monitoring systems due to their ability to easily scale up or down
The cloud-based deployment of machine condition monitoring systems involves delivering monitoring services over the internet, with data storage, processing, and analysis taking place on providers' servers. Organizations that experience fluctuating demand for monitoring resources often opt for cloud solutions due to their ability to easily scale up or down. Cloud services typically operate on a subscription basis, eliminating the need for substantial upfront investments in infrastructure. On-premises deployment refers to machine condition monitoring solutions installed and run on the customer's hardware and servers, often within the company's IT infrastructure. Companies that require complete control over their data for regulatory or privacy reasons may prefer on-premises solutions.
Industry: Increasing demand for industrial processing to maintain quality and safety standards
In automotive engineering, machine condition monitoring is essential for ensuring the reliability and efficiency of production lines and machinery. Automated production lines necessitate continuous uptime and minimal maintenance interruptions. Industrial processing, which encompasses a range of sub-sectors from food and beverage to chemical processing, relies heavily on machine condition monitoring to maintain quality and safety standards. Machine condition monitoring in metal mining is crucial due to the remote and harsh working environments and the high cost of equipment downtime. The oil & gas industry benefits tremendously from machine condition monitoring due to the high cost of equipment failure and environmental risks associated with leaks or spills. Wind energy relies on condition monitoring to maximize the uptime of wind turbines and optimize the maintenance schedules in often inaccessible locations.
Regional Insights
The market for machine condition monitoring solutions in EMEA has grown steadily over the past few years due to significant competitors and ensuring government support for smart factory adoption. According to the European Union, 80% to 100% of manufacturing could use the Internet of Things applications, allowing machines, sensors, and other equipment to mutually connect and communicate through the Internet by 2025. Furthermore, major European players have been investing heavily in R&D efforts to develop solutions tailored to different industry verticals. As a result, competition is expected to remain fierce as more providers enter the field and existing vendors seek to differentiate themselves with specialized offerings. On the other hand, the Americas region has also observed positive growth regarding machine condition monitoring solutions uptake. Companies are emphasizing cost-effectiveness while still offering robust functionality; this could be a key area of development for the sector in the future. In the APAC region, Machine Condition Monitoring has observed a steady increase in adoption across all industries due to increasing investments in infrastructure and digital transformation initiatives. The market is expected to continue to expand over the coming years as more companies look to leverage predictive maintenance technologies.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Machine Condition Monitoring Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Machine Condition Monitoring Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Machine Condition Monitoring Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advanced Technology Services, Inc., ALS Limited, Amphenol Corporation, Analog Devices Inc., Baker Hughes Company, Balluff Pty Ltd., Canstar Instruments Inc., Crystal Instruments Corporation, Dewesoft d.o.o., Eaton Corporation PLC, Emerson Electric Co., Fluke Corporation, General Electric Company, Honeywell International Inc., ifm efector pty ltd., Infineon Technologies AG, International Business Machines Corporation, MachineMetrics, Inc., Mitsubishi Electric Corporation, MoviTHERM, National Instruments Corporation, NSK Ltd., Omron Corporation, Parker Hannifin Corporation, Rockwell Automation Inc., SAP SE, Schaeffler Technologies AG & CoKG, Schneider Electric SE, Siemens AG, SKF AB, Teledyne FLIR LLC, Viking Analytics, and Yokogawa Electric Corporation.
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Machine Condition Monitoring Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Machine Condition Monitoring Market?
3. What are the technology trends and regulatory frameworks in the Machine Condition Monitoring Market?
4. What is the market share of the leading vendors in the Machine Condition Monitoring Market?
5. Which modes and strategic moves are suitable for entering the Machine Condition Monitoring Market?