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1640420

分散式控制系統：市場佔有率分析、產業趨勢與統計、成長預測（2025-2030）

Distributed Control Systems - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

分散式控制系統市場規模預計在 2025 年為 227.1 億美元，預計到 2030 年將達到 293.7 億美元，預測期內（2025-2030 年）的複合年成長率為 5.28%。

分散式控制系統-市場-IMG1

預計分散式控制系統市場將受到流程工業製造商採用最佳自動化技術以在當前競爭環境中獲得競爭優勢的趨勢的推動。

智慧應用和物聯網技術的日益普及是市場發展的主要驅動力。智慧型設備的普及推動了對具有更少時間延遲和更高性能的多功能微電子的需求。

目前，製程工業的運作環境高度複雜，這對控制技術的要求也相應更高。控制技術是製程工業獲得競爭力的關鍵槓桿，特別是如果它能夠應對當前和未來的巨大挑戰。最新的DCS系統在安全性、與最新技術的兼容性以及操作員效率方面比以前的系統有了顯著的改進，引領了分散式控制系統市場。

新冠肺炎疫情對全球各行各業都產生了重大影響。經濟快速成長導致世界各國政府採取措施加強工業廠房和辦公室的防護，並實施更嚴格的封鎖。由於商業和工業部門對電力的需求急劇下降，封鎖對電力產業產生了重大影響。對於全球大多數企業來說，從疫情期間遭受的重大損失中恢復的階段已接近完成。

歐洲風能協會 (Wind Europe) 稱，預計許多新的風電發電工程都會出現延誤，開發商可能會錯過引入競標系統的最後期限，並因新冠疫情而面臨經濟處罰。國際可再生能源機構表示，儘管疫情威脅全球電力產業供應鏈，但不會阻止該產業向淨零碳排放轉型。這場疫情也顯示了製造自動化對於現代工業運作至關重要。社交距離產生了更大的影響，促使製造商重組業務，並更多地依賴機器人。

然而，現代 DCS 系統在安全性、與最新技術的兼容性以及操作員效率方面比其前代系統有了顯著的改進，所有這些都是分散式控制系統的市場驅動力。現代 DCS 包括資產診斷、效能監控、車隊管理、故障時的警報處理、訊息優先順序以及故障時的簡化操作等新功能。新的 DCS 旨在整個工廠壽命期內運作。 DCS 可以在線更新，可以安裝更新和安全補丁，並且可以在不關閉工廠的情況下添加新功能。

此外，DCS 通常用於大量和連續操作，例如石油精製、發電、有機化學品製造、工藝品、食品和飲料生產、製藥製造和水泥。 DCS 可以控制許多不同類型的設備，包括變速驅動器、品管系統、馬達控制中心 (MCC)、窯爐、製造設備和採礦設備。

DCS 系統的一大優點是分散式控制器、工作站和其他運算元素之間的數位通訊遵循P2P存取的原則。石油化學、核能、石油和天然氣等製程工業越來越需要控制器，這些控制器能夠在確定的設定點附近提供指定的製程公差，以實現更高的精度和控制。

這些需求正在推動 DCS 的採用。這些系統降低了操作複雜性、計劃風險，並提供了在嚴苛的應用中實現敏捷製造的靈活性等功能。 DCS 能夠整合各種工廠製程控制，如 PLC、渦輪機械控制、安全系統、第三方控制、熱交換器、給水加熱器、水質等，進一步推動了其在能源領域的應用。

分散式控制系統市場趨勢

服務將佔據很大市場佔有率

在本報告涵蓋的範圍中，DCS 產業的服務市場是收益相關人員感興趣的市場。 DCS 應用範圍廣泛，包括維護、安裝、警報管理、升級服務、工廠資產管理、生命週期服務、諮詢服務、遷移服務、模擬和培訓服務，導致服務業的需求不斷成長。因此，預測期內，能源需求和技術進步的增加可能會刺激服務業等的需求。

此外，市場上的頂級供應商繼續專注於擴大其在計劃和營運維護服務方面的能力，以繼續擴大市場。調查範圍包括計劃管理服務、非合約維護、維修和升級。

目前佔 DCS 市場很大一部分的服務市場預計將在預測期內以最快的速度發展，這得益於產業內分散式天線系統服務供應商數量的大幅增加。

隨著認知的不斷提高，各行各業正致力於部署和實施 IIoT 策略以增強 DCS 網路服務。由於感測器和邊緣設備具有與 PC 類似但功能更強大的處理和通訊能力，這種關係正在改變。每個設備都可以充當對等體的角色，而不是被動地監聽和回應。

此外，主自動化承包商（MAC）的概念在計劃服務中變得越來越重要，即供應商負責計劃中所有與自動化相關系統。

這種趨勢在大多數大型 DCS計劃中日益成長。服務市場涵蓋了金字塔的底層，即備件和維修實體，它們被證明有助於提高系統的生產率，降低成本，並透過縮短時間生產單位的運作來延長產品生命週期和系統，因此高效實現卓越營運。

北美佔據主要市場佔有率

北美快速發展的頁岩氣產業預計將成為該地區分散式控制系統市場的主要推動力。

美國能源部預計，到 2035 年，頁岩氣產量將達到美國總產量的近 45%，因此，一個緊密整合的 DCS 至關重要，它可以透過高風險環境中的冗餘控制來提供製程永續性。

儘管該市場目前面臨全球原油價格下跌的挑戰，但預計未來將成為一大產業。頁岩氣開採需要大量的水，這為水處理廠的DCS系統創造了市場，並且正在大幅擴大整體市場。

此外，北美化工產業也受惠於可靠性的提高、遠端監控的簡化以及安裝成本的降低。此外，化學產業的多家公司正在從過時的 DCS 系統轉向更先進的系統，以提高產量、效率、安全性並減少人為錯誤。

北美石油和天然氣產業是流程主導的，具有連續的操作和複雜的監測方法。監控和規範該領域使用的機器的運作對操作員來說是一個挑戰。北美的許多公司正在採用 HMI 和控制器 (DCS) 來允許操作員管理營運。這些系統自動化安全程序，例如警報管理系統，並執行設備維護和維修任務。

分散式控制系統對於核能發電廠的管理至關重要，進一步幫助美國市場持續增加核能發電廠的容量和數量。

分散式控制系統產業概況

競爭激烈的分散式控制系統市場有幾個主要競爭者。目前，有少數主要競爭對手控制著大部分市場佔有率。擁有較大市場佔有率的大型公司正致力於擴大消費群。許多公司依靠策略聯盟計劃來增加市場佔有率和盈利。

2022年12月，Honeywell宣布印度Regreen Excel EPC已在印度的40家工廠中部署了Honeywell的PlantCruise by Experion分散式控制系統（DCS）解決方案、模組化系統和現場儀表（FI ）。 Regreen Excel EPC India Pvt. Ltd. 是一家釀酒、製糖、汽電共生、生質燃料、零液體排放系統和可再生能源公司。此技術可協助使用者增加生產運作，提高安全性、可靠性和效率，並降低投資和運作成本。

2022 年 5 月，ABB 將對阿拉伯聯合大公國 (UAE) 的製程控制系統和水泥磨粉設備進行現代化改造，以提高多個站點的運作和一致性。 ABB 將為阿拉伯聯合大公國 Star Super Cement 的水泥磨粉製程提供尖端的集散控制系統 (DCS) 自動化技術。憑藉新的增強系統和跨多個線性化和研磨單元站點的均勻性，Star Cement 將受益於更高的操作員可視性、更輕鬆的維護和更少的停機時間。

其他福利

  • Excel 格式的市場預測 (ME) 表
  • 3 個月的分析師支持

目錄

第 1 章 簡介

  • 研究假設和市場定義
  • 研究範圍

第2章調查方法

第3章執行摘要

第4章 市場動態

  • 市場概況
  • 價值鏈分析
  • 市場促進因素
    • 主要新興國家能源需求增加
    • 智慧應用程式和物聯網技術的採用日益廣泛
    • 現有 DCS 解決方案的現代化有助於服務業的成長
  • 市場限制
    • 在流程自動化中擴大使用替代技術
  • 產業吸引力-波特五力分析
    • 新進入者的威脅
    • 買家的議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭對手之間的競爭強度

第5章 市場區隔

  • 按組件
    • 硬體
    • 軟體
    • 服務
  • 按行業
    • 發電
    • 石油和天然氣
    • 化學
    • 精製
    • 礦業與金屬
    • 紙和紙漿
    • 其他最終用戶產業
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 義大利
      • 其他歐洲國家
    • 亞太地區
      • 中國
      • 日本
      • 印度
      • 其他亞太地區
    • 拉丁美洲
      • 巴西
      • 墨西哥
      • 其他拉丁美洲國家
    • 中東和非洲
      • UAE
      • 南非
      • 其他中東和非洲地區

第6章 競爭格局

  • 公司簡介
    • ABB Ltd.
    • Honeywell International Corporation
    • Siemens AG
    • Schneider Electric
    • Mitsubishi Motors Corporation
    • Rockwell Automation
    • Emerson Electric Company
    • Metso（Valmet Oyj）
    • Omron Corporation
    • Novatech Llc（Weir Group）
    • Azbil Corporation
    • Toshiba International
    • Yokogawa Electric Co.

第7章投資分析

第 8 章：未來趨勢

簡介目錄
Product Code: 52779

The Distributed Control Systems Market size is estimated at USD 22.71 billion in 2025, and is expected to reach USD 29.37 billion by 2030, at a CAGR of 5.28% during the forecast period (2025-2030).

Distributed Control Systems - Market - IMG1

The distributed control system market will be driven in the future by the tendency for manufacturers in the process industry to implement the best automation technologies to obtain a competitive edge in the current competitive environment.

The growing adoption of smart applications and IoT technologies are the key drivers for the market. With the increased adoption of smart devices, there is an increase in the demand for multifunctional microelectronics with reduced time delays and improved performance.

The process industry currently operates in a very complex environment, and the requirements for its control technology are correspondingly demanding. Control technology is a key lever for gaining a competitive edge in the process industry, all the more so if it can meet the tremendous challenges of both today and tomorrow. The latest iterations of DCS systems provide marked improvements over their predecessors regarding security, compatibility with the latest technology, and operator effectiveness, which drives the distributed control systems market.

COVID-19 had a significant impact on all industries worldwide. Because of the rapid growth, governments worldwide took stronger measures for functioning industrial plants and offices, resulting in stricter lockdowns. The lockdown significantly influenced the power sector as power demand from commercial and industrial sectors reduced significantly. For most businesses worldwide, the recovery phase following large losses during the pandemic was nearly completed.

According to Wind Europe, delays were expected in many new wind farm projects, causing developers to miss the deployment deadlines in the auction systems and face financial penalties due to COVID-19, The International Renewable Energy Agency stated that despite the pandemic threatening global supply chains in the power sector, it would not stop the industry from transitioning to net-zero CO2 emissions. The pandemic also showed how essential manufacturing automation was to modern industry functioning, with some fueled by social distancing and some by cyber threats. Social distancing measures had a greater impact as they led the manufacturers to restructure their operations to rely more on robotics.

However, the latest iterations of DCS systems provide marked improvements over their predecessors regarding security, compatibility with the newest technology, and operator effectiveness, a market driver for distributed control systems. Modern DCSs include new capabilities, such as asset diagnostics, performance monitoring, fleet management, alarm handling during the fault, prioritizing messages, and simplifying actions to be taken in the event of a failure. The purpose of the newer DCSs is to serve the entire lifetime of the power plant. The DCSs can be updated online, where updates and security patches are installed, and new features can be added without shutting down the plant.

Moreover, DCS is often employed in batch-oriented or continuous method operations, such as oil purification, power generation, organic compound manufacturing, craft, food and drink manufacturing, pharmaceutical production, and cement. DCSs can control various instrumentality types, including variable speed drives, quality control systems, motor control centers (MCC), kilns, manufacturing equipment, and mining equipment.

One of the significant benefits of DCS systems is that the digital communication between distributed controllers, workstations, and other computing elements follows the peer-to-peer access principle. To achieve greater precision and control in process industries, like the petrochemical, nuclear, and oil and gas industries, there is an increasing demand for controllers which offer specified process tolerance around an identified set point.

These requirements have driven the adoption of DCS, as these systems provide lower operational complexity, project risk, and functionalities, like flexibility for agile manufacturing in highly demanding applications. The ability of DCS to integrate PLCs, turbomachinery controls, safety systems, third-party controls, and various other plant process controls for heat exchangers, feedwater heaters, and water quality, among others, further drives the adoption of DCS in the energy sector.

Distributed Control Systems Market Trends

Services Constitute a Considerable Market Share

The services market in the DCS industry is the most intriguing of all the revenue stakeholders among the other components included in the report's scope. Due to its widespread applicability in maintenance, installation, alarm management, upgrade services, plant asset management, lifecycle services, consulting services, migration services, simulation, and training services, the service segment is also expanding demand for DCS. As a result, rising energy demand and considerable technological advancements will drive demand for the services segment, among others, during the projection period.

Moreover, the top market suppliers continue to emphasize expanding capabilities for projects and operations and maintenance services for continuous market expansion. The different components in the scope of services covered in the market report include project management services, non-contract maintenance, retrofits, and upgrades.

Due to an enormous increase in the number of distributed antenna systems service providers in the industry, the services market, which currently holds a significant part of the DCS market, is anticipated to develop at the fastest rate over the projection period.

With the rising awareness, industry players are focusing on deploying and executing IIoT strategies to enhance the DCS network services. The relationship has changed because sensors and edge devices are far more capable, with some processing and communications abilities similar to a PC. Instead of acting in a passive listen-and-respond role, each device can perform more as a peer.

In addition, the main automation contractor (MAC) concept is increasingly becoming important in project services, where the supplier is responsible for all automation-related systems of the project.

The trend is growing in the majority of the large DCS projects. The services market encapsulates entities from the bottom of the pyramid, i.e., the spare parts and repairs, which prove to be helpful in system productivity, cost curtailment, and extension of the product life cycle and systems by reducing the uptime of production units, thus, efficiently delivering operational excellence.

North America Holds Significant Market Share

The rapidly growing shale gas industry in North America is expected to be a major driver of the Distributed Control Systems market in the region.

According to the Department of Energy, in the United States, The shale gas percentage is expected to reach nearly 45% by 2035, which is likely to result in a parallel growth of the tightly integrated DCS market, which provides sustainability of the process through redundant controls in high-risk environments.

In addition, this market is currently challenged by reducing oil prices globally but can be relied upon to be a sizeable industry in the future. The requirement for a large amount of water in Shale gas extraction has created a market for DCS systems in water treatment facilities, resulting in a significant rise in the overall market.

Moreover, the chemicals sector in North America is benefiting from improved dependability, simplified remote monitoring, and lower installation costs. Additionally, several businesses in the chemicals sector are switching from outdated DCS systems to more advanced ones to improve production, efficiency, and safety and decrease human error.

The oil and gas industry in North America is process-driven, with ongoing operations and intricate monitoring methods. It is challenging for operators to keep an eye on and regulate the operation of the machinery used in the sector. Many North American businesses are implementing the usage of an HMI and a controller, or DCS, which enables operators to manage operations. These systems automate safety procedures, including alarm management systems, and perform equipment maintenance and repair tasks.

Distributed control systems have proven vital in managing nuclear power plants, further helping their market in the United States and continuously increasing its nuclear power plant capacity and numbers.

Distributed Control Systems Industry Overview

There are several significant competitors in the competitive distributed control system market. Few of the big competitors now control most of the market in terms of market share. Major firms with a sizable market share are concentrating on growing their consumer base internationally. Many businesses rely on strategic collaboration projects to improve their market share and profitability.

In December 2022, Honeywell announced that Regreen Excel EPC, India, has deployed Honeywell's PlantCruise by Experion Distributed Control Systems (DCS) solution, modular systems, and field instruments (FI) across its 40 plants in India. Regreen Excel EPC India Pvt. Ltd. is a distillery, sugar and cogeneration, biofuels, zero liquid discharge systems, and renewable energy company. The technology assists users in increasing production uptime, improving safety, dependability, and efficiency, and lowering investments and running costs.

In May 2022, ABB modernizes process control systems and cement grinding equipment in the UAE to improve uptime and consistency across several sites. ABB builds a cutting-edge distributed control system (DCS) automation technology at Star Super Cement cement grinding operations in the United Arab Emirates. With the new enhanced systems and homogeneity throughout the multiple linearization and grinding unit sites, Star Cement will benefit from greater operator visibility, easier maintenance, and little downtime.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET DYNAMICS

  • 4.1 Market Overview
  • 4.2 Value Chain Analysis
  • 4.3 Market Drivers
    • 4.3.1 Growing Energy Demand from Major Emerging Economies
    • 4.3.2 Growing Adoption for Smart Applications and Iot Technologies
    • 4.3.3 Modernization of Existing DCS Solutions will Contribute to the Growth Of Service Sector
  • 4.4 Market Restraints
    • 4.4.1 Growing Availability of Alternative Technologies in the Field of Process Automation
  • 4.5 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.5.1 Threat of New Entrants
    • 4.5.2 Bargaining Power of Buyers
    • 4.5.3 Bargaining Power of Suppliers
    • 4.5.4 Threat of Substitute Products
    • 4.5.5 Intensity of Competitive Rivalry

5 MARKET SEGMENTATION

  • 5.1 By Component
    • 5.1.1 Hardware
    • 5.1.2 Software
    • 5.1.3 Services
  • 5.2 By End-User Vertical
    • 5.2.1 Power Generation
    • 5.2.2 Oil & Gas
    • 5.2.3 Chemicals
    • 5.2.4 Refining
    • 5.2.5 Mining & Metals
    • 5.2.6 Paper and Pulp
    • 5.2.7 Other End-User Verticals
  • 5.3 Geography
    • 5.3.1 North America
      • 5.3.1.1 United States
      • 5.3.1.2 Canada
    • 5.3.2 Europe
      • 5.3.2.1 Germany
      • 5.3.2.2 UK
      • 5.3.2.3 France
      • 5.3.2.4 Italy
      • 5.3.2.5 Rest of Europe
    • 5.3.3 Asia-Pacific
      • 5.3.3.1 China
      • 5.3.3.2 Japan
      • 5.3.3.3 India
      • 5.3.3.4 Rest of Asia-Pacific
    • 5.3.4 Latin America
      • 5.3.4.1 Brazil
      • 5.3.4.2 Mexico
      • 5.3.4.3 Rest of Latin America
    • 5.3.5 Middle East and Africa
      • 5.3.5.1 UAE
      • 5.3.5.2 South Africa
      • 5.3.5.3 Rest of Middle East & Africa

6 COMPETITIVE LANDSCAPE

  • 6.1 Company Profiles
    • 6.1.1 ABB Ltd.
    • 6.1.2 Honeywell International Corporation
    • 6.1.3 Siemens AG
    • 6.1.4 Schneider Electric
    • 6.1.5 Mitsubishi Motors Corporation
    • 6.1.6 Rockwell Automation
    • 6.1.7 Emerson Electric Company
    • 6.1.8 Metso (Valmet Oyj)
    • 6.1.9 Omron Corporation
    • 6.1.10 Novatech Llc (Weir Group)
    • 6.1.11 Azbil Corporation
    • 6.1.12 Toshiba International
    • 6.1.13 Yokogawa Electric Co.

7 INVESTMENT ANALYSIS

8 FUTURE TRENDS