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市場調查報告書
商品編碼
1519889

先進製程控制的全球市場:市場佔有率分析、產業趨勢/統計、成長預測(2024-2029)

Advanced Process Control - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)

出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

全球先進製程控制市場規模預計到2024年將達到27.4億美元,在2024-2029年預測期內複合年成長率為8.38%,到2029年將達到41億美元。

先進製程控制市場

先進製程控制(APC)是指用於最佳化和控制發電、化學加工和製造等複雜工業製程的技術和工具。 APC 的目標是提高這些流程的效率、生產力、品質、安全性和環境績效。 APC的特點是其製程控制技術比傳統製程控制系統更複雜,因為它需要複雜的演算法和模型來管理流程的複雜動態。

APC 概念已經存在了 30 多年,但直到最近才隨著世界各地的工廠越來越注重最佳化其流程而受到關注。隨著工業製程變得越來越複雜,操作員的手動控制變得越來越困難。

物聯網、廣泛的資料分析和人工智慧等先進技術的整合是工業 4.0 的標誌。工業4.0已在多個國家採用。

政府加大力度擴大自動化的採用將支持尖端技術、生產基地和創新的發展。世界各國政府正在實施各種國家政策和舉措,以促進區塊鏈、人工智慧、物聯網和機器人系統在製造業務中的使用。各國政府促進全球投資和擴張合作的努力也為一些現有企業創造了積極勢頭。因此,由於這些優勢,對先進製​​程控制的需求預計將會上升。

工業領域正在尋找提高生產流程效率的方法。人們對能源使用和節約需求的認知不斷提高,以及溫室氣體排放的減少,都對此做出了貢獻。先進的製程控制解決方案透過最佳化能源消耗和減少廢棄物幫助降低成本並提高永續性。因此,隨著石油和天然氣、化學品和發電等各個領域越來越關注能源​​效率,新興市場的過程控制預計將存在商機。

然而,由於嚴格的法律和合規性,新技術解決方案的引入在某些領域受到限制,例如製藥、食品和飲料,這阻礙了先進製程控制市場的成長。

先進製程控制市場趨勢

石油和天然氣預計將成為最大的細分市場

  • 石油和天然氣領域預計將佔據先進製程控制市場的主要佔有率。對 APC 的需求是由高自動化採用率和該領域營運的基本性質所推動的。
  • 隨著去年油價暴跌,該行業現在專注於提高效率並推遲對新計畫的投資以建立現有基礎設施。
  • 為了以有限的投資增加收益,該行業的公司擴大採用能夠提供各種長期效益(包括提高效率)的解決方案。石油公司不斷尋求先進工藝,以降低成本並隨著年產量的增加而提高盈利。
  • 根據OPEC預測,2023年全球原油需求(包括生質燃料)將達到1.0221億桶/日。石油需求預計將在年終恢復,預測可能升至每日 1.04 億桶以上。同時,預計預測期內對先進製程控制系統的需求也將增加。

北美佔最大市場佔有率

  • 在北美,新發電廠的建設、主要半導體製造領域的存在以及自動化需求的增加預計將推動 APC 系統的採用。
  • 美國正在進行能源回收。水力壓裂和頁岩鑽探技術的進步正在增加石油和天然氣產量。
  • 它還擁有世界上最大的核能裝置容量,是世界上最大的核能生產國。在31個州的99座核子反應爐中,美國約有20%的電力來自核子反應爐。
  • 隨著先進製程控制系統提高核能發電廠的可靠性,該地區對 APC 系統的需求顯著增加。
  • APC 系統的硬體組件包括控制設備、電腦和電子系統,可透過智慧型感測器進行有效監控和回饋。全部區域化學和石化行業擴大使用 APC 系統,預計將在不久的將來推動這些組件的成長。

先進製程控制產業概述

先進過程控制市場是半固體的,有多個大大小小的參與者。領先的公司運用收購、聯盟、合作夥伴關係、業務擴張和技術公告等策略舉措來獲得相對於競爭對手的競爭優勢並保持其市場地位。許多參與者正在投資研發,以開發具有成本效益的產品系列。

  • 2024年2月,ABB推出冷區專業解決方案,提高釀酒廠和釀造過程的業務效率,提供包括發酵、熟成、酵母管理、過濾、清啤酒罐區域等在內的數位化解決方案和流程。促進採用
  • 2024 年 2 月,施耐德電機與英特爾和紅帽合作,發布了分散式控制節點(DCN)軟體框架和新框架,幫助工業企業改善營運、確保品質並降低複雜性。軟體定義的即插即用解決方案,可降低和最佳化成本。

其他福利

  • Excel 格式的市場預測 (ME) 表
  • 3 個月分析師支持

目錄

第1章簡介

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章市場洞察

  • 市場概況
  • 價值鏈分析
  • 產業吸引力-波特五力分析
    • 新進入者的威脅
    • 供應商的議價能力
    • 買家/消費者的議價能力
    • 替代品的威脅
    • 競爭公司之間的敵對關係

第5章市場動態

  • 市場促進因素
    • 各行業對自動化解決方案的需求增加
    • 人們對安全和安保的興趣日益濃厚,預計將推動對 APC 系統的需求
    • 企業傾向於節能流程
  • 市場限制因素
    • 相關的複雜性挑戰市場成長

第 6 章 技術概覽

第7章 市場區隔

  • 按類型
    • 先進的調節控制
    • 模型預測控制
    • 推理控制、順序控制、壓縮機控制
  • 按最終用途行業
    • 油和氣
    • 石油化學
    • 製藥
    • 食品與飲品
    • 能源/電力
    • 化學
    • 其他最終用途產業
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 英國
      • 德國
      • 法國
    • 亞洲
      • 中國
      • 印度
      • 日本
    • 澳洲/紐西蘭
    • 拉丁美洲
    • 中東/非洲

第8章 競爭格局

  • 公司簡介
    • ABB Ltd
    • Aspen Technology Inc.
    • Emerson Electric Co.
    • General Electric Co.
    • Honeywell International Inc.
    • Rockwell Automation Inc.
    • Rudolph Technologies Inc.
    • Schneider Electric SE
    • Siemens AG
    • Yokogawa Electric Corp.

第9章投資分析

第10章市場機會與未來趨勢

簡介目錄
Product Code: 56666

The Advanced Process Control Market size is estimated at USD 2.74 billion in 2024, and is expected to reach USD 4.10 billion by 2029, growing at a CAGR of 8.38% during the forecast period (2024-2029).

Advanced Process Control - Market

Advanced process control (APC) describes techniques and tools for optimizing and controlling complex industrial processes such as power generation, chemical processing, manufacturing, or other methods. The objectives of APC are to enhance the efficiency, productivity, quality, security, and environmental performance of these processes. As APC requires complex algorithms and models to manage the complicated dynamics of a process, its processing control techniques are characterized by their higher levels of sophistication than in the case of traditional process control systems.

Although the concept of APC has existed for over thirty years, it has only recently gained prominence as factory units worldwide increasingly focus on process optimization. Given the growing complexity of industrial processes, operators' difficulties in carrying out manual controls have increased.

Integrating advanced technologies such as (IoT), extensive data analysis, and AI is a characteristic feature of Industry 4.0. Industry 4.0 is already being adopted in several countries.

Increased government initiatives to increase automation adoption will support the development of modern technologies, production centers, and innovation. Governments worldwide have implemented various national policies and initiatives to promote the use of blockchain, AI, the Internet of Things, and robotic systems in manufacturing operations. The initiatives by various governments to foster global investment and cooperation on business expansion have also generated positive momentum for some established companies. Therefore, the demand for advanced process controls is predicted to rise due to these benefits.

The industrial sector is looking for ways to improve the efficiency of its production processes. The growing awareness of the usage and need for energy savings, along with reduced greenhouse gas emissions, has contributed to this. Advanced process control solutions help reduce costs and improve sustainability to optimize energy consumption and reduce waste. Thus, it is expected that there will be opportunities in a developed market for process control because of a growing focus on energy efficiency by the different sectors, such as oil and gas, chemicals, or power generation.

However, implementing new technological solutions is limited due to stringent legislation and compliance in some sectors, e.g., pharmaceuticals and food and drinks, which hinder growth in the advanced process control market.

Advanced Process Control Market Trends

Oil and Gas is Expected to be the Largest Segment

  • The oil and gas sector is expected to hold a significant market share of the advanced process control market. The demand for APC is supported by higher rates of automation adoption and the fundamental nature of operations in this sector.
  • Following a sharp fall in oil prices last year, the industry is now focused on improving efficiency and deferring investment in new projects to the development of existing infrastructure.
  • In order to increase revenues with limited investment, companies in this sector are increasingly adopting solutions that offer various long-term benefits, such as increased efficiency. Oil companies still seek advanced processes that reduce costs and improve profitability with annual production increases.
  • According to OPEC, the global demand for crude oil (including biofuels) in 2023 amounted to 102.21 million barrels per day. Oil demand was expected to pick up by the end of the year, with forecasts suggesting it could increase to more than 104 million barrels per day. Concurrently, the demand for advanced process control systems is expected to increase during the forecast period.

North America Holds the Largest Market Share

  • In North America, the construction of new power stations, the presence of major semiconductor manufacturing sectors, and a growing demand for automation are anticipated to facilitate the adoption of APC systems.
  • Energy recovery in the United States is underway. Technological advances in hydraulic fracturing and drilling of shale formations have led to an increase in oil and gas production.
  • It also has the world's largest installed nuclear capacity and is the world's biggest producer of nuclear energy. Of the 99 nuclear reactors in 31 states, around 20% of electricity in the United States comes from them.
  • The demand for APC systems is increasing significantly in the region as nuclear power plants become more reliable through advanced process control systems.
  • Hardware components of the APC system include controls, computers, and electronic systems that allow effective monitoring and feedback via smart sensors. The growing use of APC systems in chemical and petrochemical industries across the region is expected to drive the growth of these components in the near future.

Advanced Process Control Industry Overview

The advanced process control market is semi-consolidated, with the presence of several major players and small players. Major players apply strategic initiatives, such as acquisitions, collaborations, partnerships, expansions, and technology launches, to gain a competitive advantage over competitors and retain their market positions. Many players are investing in R&D to develop a cost-effective product portfolio.

  • In February 2024, ABB introduced a solution tailored for the cold block stage, aiming to enhance breweries' operational efficiency along with the brewing process and facilitate the adoption of digital solutions and processes, including fermentation, maturation, yeast management, filtration, bright beer tanks area, etc.
  • In February 2024, Schneider Electric, in collaboration with Intel and Red Hat, announced that industrial companies could move to a software-defined, plug-and-produce solution that enables them to improve their operations, ensure quality, reduce complexity, and optimize their costs by releasing a distributed control node (DCN) software framework and a new framework.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Suppliers
    • 4.3.3 Bargaining Power of Buyers/Consumers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increasing Demand for Automation Solutions across Various Industries
    • 5.1.2 Rising Safety and Security Concerns are Expected to Boost the Demand for APC Systems
    • 5.1.3 Inclination of Enterprises Toward Energy-efficient Processes
  • 5.2 Market Restraints
    • 5.2.1 Associated Complexities Challenge the Market Growth

6 TECHNOLOGY SNAPSHOT

7 MARKET SEGMENTATION

  • 7.1 By Type
    • 7.1.1 Advanced Regulatory Control
    • 7.1.2 Model Predictive Control
    • 7.1.3 Inferential, Sequential, and Compressor Control
  • 7.2 By End-user Vertical
    • 7.2.1 Oil and Gas
    • 7.2.2 Petrochemical
    • 7.2.3 Pharmaceutical
    • 7.2.4 Food and Beverage
    • 7.2.5 Energy and Power
    • 7.2.6 Chemical
    • 7.2.7 Other End-user Verticals
  • 7.3 By Geography***
    • 7.3.1 North America
      • 7.3.1.1 United States
      • 7.3.1.2 Canada
    • 7.3.2 Europe
      • 7.3.2.1 United Kingdom
      • 7.3.2.2 Germany
      • 7.3.2.3 France
    • 7.3.3 Asia
      • 7.3.3.1 China
      • 7.3.3.2 India
      • 7.3.3.3 Japan
    • 7.3.4 Australia and New Zealand
    • 7.3.5 Latin America
    • 7.3.6 Middle East and Africa

8 COMPETITIVE LANDSCAPE

  • 8.1 Company Profiles*
    • 8.1.1 ABB Ltd
    • 8.1.2 Aspen Technology Inc.
    • 8.1.3 Emerson Electric Co.
    • 8.1.4 General Electric Co.
    • 8.1.5 Honeywell International Inc.
    • 8.1.6 Rockwell Automation Inc.
    • 8.1.7 Rudolph Technologies Inc.
    • 8.1.8 Schneider Electric SE
    • 8.1.9 Siemens AG
    • 8.1.10 Yokogawa Electric Corp.

9 INVESTMENT ANALYSIS

10 MARKET OPPORTUNITIES AND FUTURE TRENDS