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市場調查報告書
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1686593

智慧工廠：市場佔有率分析、產業趨勢與統計、成長預測（2025-2030）

Smart Factory - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計2025年智慧工廠市場規模為3,891.4億美元，到2030年預計將達到6,193.4億美元，預測期內（2025-2030年）的複合年成長率為9.74%。

智慧工廠-市場-IMG1

主要亮點

  • 由於核准工業 4.0 和物聯網而導致的製造業重大轉變，要求企業必須靈活並採用更具創新性和創造性的方式，利用技術來推動生產，透過自動化補充和增強人力，並減少因工藝故障而導致的工業事故。隨著連網設備和感測器的採用率不斷提高，促進了 M2M通訊，我們看到製造業開發的資料點呈爆炸式成長。
  • 根據 Zebra 的製造業願景研究，基於物聯網和 RFID 的智慧資產追蹤解決方案將在 2022 年取代傳統的電子表格為基礎的方法。根據瑪麗維爾大學的計算，到 2025 年，全球預計每年將產生超過 180 兆 GB 的資料。支持 IIoT 的行業可能會產生其中的大部分數據。此外，工業IoT(IIoT) 公司微軟公司的一項調查發現，85% 的公司至少有一個正在進行的 IIoT 用例計劃。這一數字有所增加，因為大約 95% 的受訪者將在 2022 年前製定 IIoT 策略。
  • 預計技術進步加上製造設施的持續發展將影響預測期內的市場成長率。例如，英特爾最近與義大利電信和硬體製造商 Exor International 合作開發使用人工智慧 (AI) 和 5G 網路的智慧製造設施。
  • 此外，人工智慧和機器學習 (ML) 技術的市場滲透率不斷提高，可能會提高資料分析的準確性和速度，從而帶來顯著的市場進步。此外，現場設備市場、機器人和感測器的進步可能會進一步擴大市場範圍。根據思科的預測，到2022年，支援物聯網應用的機器對機器（M2M）連線可能佔全球285億台連網裝置的50%以上。許多政府也鼓勵製造業投資物聯網技術來實現智慧工廠。
  • 然而，高昂的安裝成本對市場成長是一項挑戰。此外，需要高技能勞動力來操作和維護自動化基礎設施，進一步增加了整體成本，阻礙了大規模採用，特別是在中小型企業中。
  • 此外，近期經濟不穩定，特別是受美國貿易爭端、俄烏戰爭等地緣政治問題影響，也導致各地商業環境不確定，影響到各地區工業部門的供應鏈和製成品需求，為市場成長創造了不利的環境。

智慧工廠市場趨勢

半導體產業可望推動市場成長

  • 半導體製造商依靠智慧製造流程來提高產量比率和利潤。透過推進半導體創新並鼓勵更多採用先進晶片的創新技術，製造商可以確保生產能夠滿足工廠日益複雜和互聯所帶來的日益成長的需求。
  • 半導體製造工廠（或稱晶圓廠）的建造和維護耗資數十億美元。這些成本都是在設備上產生的，維護對於設備的持續運作至關重要。透過使用創新製造技術來監控設備健康狀況並執行預測性維護，工廠可以顯著減少計劃外維護時間。
  • 全球範圍內半導體製造工廠的數量正在增加。半導體行業協會也報告稱，新半導體設備的支出增加。這些因素也可能推動半導體產業採用智慧工廠。根據半導體產業協會（SIA）預測，2022年全球半導體銷售額將達5,801.3億美元。半導體是電子設備的關鍵零件，產業競爭激烈。 2022與前一年同期比較年增率達4.4%。此外，2022 年 3 月歐洲半導體銷售額為 46.3 億美元，略高於上個月的 45.1 億美元。
  • 此外，該地區各國都致力於透過提供稅收減免、資金、補貼和其他形式援助的政府政策來鼓勵半導體製造業。例如，據政府稱，印度半導體產業在 2020 年的價值為 150 億美元，預計到 2026 年將成長到 630 億美元（資料來源：電子和資訊技術部）。隨著政府對半導體製造和相關產業的干涉，印度有望成為全球半導體供應鏈的主要參與者之一。
  • 此外，2022 年 9 月，礦業集團韋丹塔和台灣電子製造巨頭富士康進行了有史以來最大的投資之一，投資額為 18.6 億美元，在古吉拉突邦建立了印度第一家半導體工廠。此類投資可能會在研究市場中產生更大的需求。
  • 此外，半導體產業正在不斷發展，以滿足人工智慧主導的電子設備和自動駕駛汽車和物聯網等項目對半導體材料日益成長的需求。汽車導航、安全性和資訊娛樂解決方案中使用的電子元件的消費量不斷增加將再次促進半導體產業的成長。

亞太地區市場成長顯著

  • 亞太地區是研究市場投資的熱點。世界各國政府正持續採取舉措加強智慧製造和技術應用。此外，印度政府的國家製造業政策旨在2025年將製造業在GDP中的比重提高到25%。此外，印度政府的「印度製造」計畫預計將增加當地製造業對機械和工具的需求和消費。
  • 此外，2022 年 1 月，Reliance 向 Addverb Technologies 投資 1.32 億美元，獲得 54% 的股份。預計此類市場投資將推動製造業採用自動化，在預測期內推動智慧工廠市場的發展。
  • 中國是亞洲轉向智慧應用的重要組成部分。中國政府正加緊智慧製造佈局，進行各類規劃、標準體系建設示範。中國計畫在2025年實現40項製造業創新，重點在於自動化工具機及機器人、高新技術、航太航太裝備、船舶裝備、現代軌道交通設備、高技術船舶、新能源汽車及設備、電力設備、農業設備、新材料、生物製藥及先進醫療產品等領域。
  • 此外，2022年1月，自動化專家ABB與中國最重要的汽車零件供應商華域汽車宣布成立合資企業，推動中國汽車產業下一代智慧生產。在兩家公司成功夥伴關係的基礎上，合資公司將為華域汽車中國業務在靈活、永續的汽車零件製造方面取得重要發展。
  • 而且，日本正快速邁向“社會5.0”，開啟人類在這個全新超智慧社會中發展四大階段的第五篇章。透過物聯網技術，萬物互聯，各項技術融合，極大改善生活品質。此外，日本政府響應德國政府的“工業4.0”計劃，宣布實施“互聯工業”，為新一輪製造業革命注入動力。
  • 此外，韓國商業和公共部門已同意增加該地區的智慧工廠數量，目標是到 2022 年擁有超過 30,000 家運作的工廠，所有工廠都配備最新的數位和分析技術。韓國貿易、工業和能源部（MOTIE）重申政府願意幫助中小企業採用和擴展智慧製造技術。中小企業佔韓國所有企業的 99% 以上，政府資料顯示，中小企業的出口正在成長。

智慧工廠產業概覽

智慧工廠市場較為分散，主要企業包括 ABB 有限公司、康耐視公司、西門子股份公司、施耐德電氣公司和橫河電機公司。市場參與者正在採用創新、夥伴關係、合併和收購等策略來改善其產品供應並獲得永續的競爭優勢。

2023年3月，工業自動化和能源管理數位轉型解決方案供應商施耐德電機在匈牙利破土動工建造新的智慧工廠。該工廠投資額為 4,000 萬歐元（4,300 萬美元），用地面積25,000平方公尺，僱用員工約 500 人。

2023年3月，領先的消費性電子產品製造商三星電子宣布計畫擴大投資，在其位於諾伊達的行動電話製造工廠建立智慧製造能力。該公司還宣布計劃擴大在該國的研發設施，以實現具有競爭力的本地製造。

其他福利：

  • Excel 格式的市場預測 (ME) 表
  • 3個月的分析師支持

目錄

第1章 引言

  • 研究假設和市場定義
  • 研究範圍

第2章調查方法

第3章執行摘要

第4章 市場洞察

  • 市場概覽
  • 產業吸引力－波特五力分析
    • 供應商的議價能力
    • 買家的議價能力
    • 新進入者的威脅
    • 替代品的威脅
    • 競爭激烈程度
  • 產業價值鏈分析
  • 評估宏觀經濟趨勢對市場的影響

第5章市場動態

  • 市場促進因素
    • 物聯網 (IoT) 技術在整個價值鏈中的應用日益廣泛
    • 對能源效率的需求不斷增加
  • 市場限制
    • 轉型需要龐大資金投入
    • 易受網路攻擊

第6章市場區隔

  • 依產品類型
    • 機器視覺系統
      • 相機
      • 處理器
      • 軟體
      • 外殼
      • 影像擷取器
      • 整合服務
      • 照明
    • 工業機器人
      • 關節機器人
      • 笛卡兒機器人
      • 圓柱形機器人
      • SCARA機器人
      • 並聯機器人
      • 協作工業機器人
    • 控制設備
      • 繼電器和開關
      • 伺服馬達和驅動器
    • 感應器
    • 通訊科技
      • 有線
      • 無線的
    • 其他產品類型
  • 依技術
    • 產品生命週期管理 (PLM)
    • 人機介面（HMI）
    • 企業資源規劃（ERP）
    • 製造執行系統（MES）
    • 分散式控制系統（DCS）
    • 監控和資料採集（SCADA）
    • 可程式邏輯控制器（PLC）
    • 其他技術
  • 按最終用戶產業
    • 車
    • 半導體
    • 石油和天然氣
    • 化工和石化
    • 製藥
    • 航太與國防
    • 飲食
    • 礦業
    • 其他
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 英國
      • 德國
      • 法國
    • 亞洲
      • 中國
      • 印度
      • 日本
      • 澳洲和紐西蘭
    • 拉丁美洲
      • 巴西
      • 阿根廷
      • 墨西哥
    • 中東和非洲
      • 阿拉伯聯合大公國
      • 沙烏地阿拉伯
      • 南非

第7章競爭格局

  • 公司簡介
    • ABB Ltd
    • Cognex Corporation
    • Siemens AG
    • Schneider Electric SE
    • Yokogawa Electric Corporation
    • KUKA AG
    • Rockwell Automation Inc.
    • Honeywell International Inc.
    • Robert Bosch GmbH
    • Mitsubishi Electric Corporation
    • Fanuc Corporation
    • Emerson Electric Co.
    • FLIR Systems Inc.（Teledyne Technologies Incorporated）

第8章投資分析

第9章：市場的未來

簡介目錄
Product Code: 53002

The Smart Factory Market size is estimated at USD 389.14 billion in 2025, and is expected to reach USD 619.34 billion by 2030, at a CAGR of 9.74% during the forecast period (2025-2030).

Smart Factory - Market - IMG1

Key Highlights

  • Tremendous shifts in manufacturing due to Industry 4.0 and the approval of IoT require enterprises to adopt agile, more innovative, and creative ways to advance production with technologies that complement and augment human labor with automation and reduce industrial accidents caused by process failure. With the increased rate of adoption of connected devices and sensors and the fostering of M2M communication, a surge in the data points that are developed in the manufacturing industry is being observed.
  • According to Zebra's Manufacturing Vision Study, smart asset-tracking solutions based on IoT and RFID overtook traditional, spreadsheet-based methods in 2022. Maryville University calculates that by 2025, more than 180 trillion gigabytes of data are anticipated to be created worldwide yearly. IIoT-enabled industries will generate a large portion of this. In addition, an Industrial IoT (IIoT) company Microsoft Corporation survey found that 85 percent of companies have at least one IIoT use case project. This number increased, as approx 95 percent of respondents implemented IIoT strategies in 2022.
  • Incremental advancement in technology, coupled with a sustained increase in the development of manufacturing facilities, is expected to impact the market growth rate during the forecast period. For instance, Intel has recently partnered with Telecom Italia and hardware manufacturer Exor International to develop a smart manufacturing facility that uses artificial intelligence (AI) and 5G networking.
  • Furthermore, the glowing market penetration of AI and machine learning (ML) technologies may enhance the accuracy and speed of data analysis, thereby significantly driving the market forward. Moreover, the advancement in the field devices market, robots, and sensors may further expand the scope of the studied market. According to Cisco projections, by 2022, machine-to-machine (M2M) connections that support IoT applications may have accounted for more than 50 percent of the world's 28.5 billion connected devices. Many governments also motivate manufacturing companies to invest in IoT technologies for smart factory adoption, which creates a favorable outlook for the growth of the studied market.
  • However, a high installation cost is the primary factor challenging the market's growth. Additionally, the requirement of a highly skilled workforce to operate and maintain the automation infrastructure further adds to the overall cost, restraining mass adoption, especially in small and medium-scale industries.
  • Additionally, the recent economic instability, especially as an outcome of the pandemic and geo-political issues such as the US-China trade dispute and the Russia-Ukraine war, is also challenging the studied market's growth as it has not only led to an uncertain business environment across various regions but are also impacting the supply chain of industrial sectors and demand for manufactured products across various region, leading to an unfavorable environment for the studied market's growth.

Smart Factory Market Trends

Semiconductor Sector is Expected to Drive the Market Growth

  • Semiconductor manufacturers rely on smart manufacturing processes to produce higher yields and margins. By advancing semiconductor innovation and encouraging the further implementation of innovative technologies powered by advanced chips, manufacturers can ensure that production keeps pace with rising demand as factories become more complex and connected.
  • Semiconductor fabrication plants, or fabs, cost billions of dollars to build and maintain. The cost goes on equipment, the maintenance of which is vital to ongoing operation. By using innovative manufacturing technologies to observe equipment health and execute predictive maintenance, fabs can decrease unplanned maintenance time significantly.
  • The semiconductor fabrication plants globally are on the rise. Also, the Semiconductor Industry Association reported increased spending on new semiconductor equipment. These factors will also drive the adoption of smart factories in the semiconductor industry. According to the Semiconductor Industry Association (SIA), in 2022, semiconductor sales reached USD 580.13 billion worldwide. Semiconductors are crucial components of electronic devices, and the industry is highly competitive. The year-on-year growth rate in 2022 reached 4.4 percent. Additionally, semiconductor sales in Europe in March 2022 were USD 4.63 billion, up slightly from last month's figures, which recorded USD 4.51 billion.
  • Moreover, various countries in this region are focused on encouraging semiconductor manufacturing through government policies offering tax breaks, money, subsidies, and other forms of assistance. For instance, according to the government, the Indian semiconductor sector was valued at USD 15 billion in 2020 and is anticipated to grow to USD 63 billion by 2026 (Source: Ministry of Electronics & IT). Through governmental intervention in the manufacturing of semiconductors and the peripheral sector, India is expected to become one of the leading countries in global semiconductor supply chains.
  • In addition, in September 2022, mining conglomerate Vedanta and Taiwanese electronics manufacturing giant Foxconn made one of the largest ever investments of USD 1,860 million to set up India's first semiconductor plant in Gujarat. Such investment may further create significant demand in the studied Market.
  • Besides, the semiconductor industry is growing to accommodate the rising demand for semiconductor materials in AI-driven electronics and programs such as autonomous vehicles and IoT. The growth in the consumption of electronic components utilized in the navigation of automobiles, safety, and infotainment solutions intention again contribute to the semiconductor industry's growth.

Asia-Pacific to Experience Significant Market Growth

  • Asia-Pacific significantly invests in the studied Market. Governments continuously take the initiative to enhance smart manufacturing and technology adoptions in various countries. In addition, the National Manufacturing Policy of the Government of India aims to improve the share of manufacturing in GDP to 25 percent by 2025. Also, the "Make in India" policy of the Government of India is anticipated to increase the demand and consumption of machinery and tools by the local manufacturing industry.
  • Moreover, in January 2022, Reliance invested USD 132 million in Addverb Technologies to acquire a 54 percent stake. Such investments in the Market are expected to fuel the adoption of automation in the manufacturing industry, thereby fueling the smart factory market during the forecast period.
  • China is an integral part of Asia's rising shift to intelligent applications. The Chinese government has strengthened the design of smart manufacturing by implementing various schemes and demonstrations in developing standard systems. China aims to create 40 manufacturing innovations by 2025. The focus areas include automated machine tools and robotics, new advanced information technology, aerospace and aeronautical equipment, marine equipment, modern rail transport equipment, high-tech shipping, new-energy vehicles and equipment, power equipment, agricultural equipment, new materials, biopharma, and advanced medical products.
  • Further, in January 2022, ABB, an automation expert, and HASCO, China's most significant automotive components supplier, announced the construction of a joint venture to push China's automotive industry's next generation of smart production. The joint venture will build on the two businesses' successful partnership, resulting in the vital development of highly flexible and sustainable car parts production within HASCO's China operations.
  • Furthermore, Japan is rapidly moving toward "Society 5.0", thus introducing the fifth chapter to the four major stages of human development in this new ultra-smart society. All things are connected through IoT technology, and all technologies are getting integrated, dramatically improving the quality of life. Further, the Japanese government announced connected industries in response to the German government's "Industry 4.0" program, and the momentum for a new manufacturing revolution is rising.
  • Further, Korea's commercial and public sectors have agreed to boost the number of local smart factories, intending to have more than 30,000 of them working with the newest digital and analytical technology by 2022. Korea's Ministry of Trade, Industry, and Energy (MOTIE) has reaffirmed the government's ambitions to assist small and medium-sized businesses in adopting and expanding smart manufacturing technology. Small and medium-sized firms (SMEs) account for more than 99 percent of all companies in Korea, and government data suggests that SMEs' exports are growing.

Smart Factory Industry Overview

The smart factory market is fragmented, with significant players like ABB Ltd, Cognex Corporation, Siemens AG, Schneider Electric SE, and Yokogawa Electric Corporation. Players in the market are adopting strategies such as innovations, partnerships, mergers, and acquisitions to improve their product offerings and achieve sustainable competitive advantage.

In March 2023, Schneider Electric, a solution provider for the digital transformation of industrial automation and energy management, broke ground on its new smart factory in Hungary. With an expected investment of EUR 40 million (USD 43 million), the new site will span 25,000 m2 with a headcount of about 500 employees.

In March 2023, Samsung Electronics, a leading consumer electronic device manufacturer, announced its plans to increase investment in setting up smart manufacturing capabilities at its mobile phone manufacturing plant in Noida. The company also announced its plans to expand its research and development facility in the country to make production more competitive and localized.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competition
  • 4.3 Industry Value Chain Analysis
  • 4.4 Assessment of Impact of Macroeconomic Trends on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Growing Adoption of Internet of Things (IoT) Technologies Across the Value Chain
    • 5.1.2 Rising Demand for Energy Efficiency
  • 5.2 Market Restraints
    • 5.2.1 Huge Capital Investments for Transformations
    • 5.2.2 Vulnerable to Cyberattacks

6 MARKET SEGMENTATION

  • 6.1 By Product Type
    • 6.1.1 Machine Vision Systems
      • 6.1.1.1 Cameras
      • 6.1.1.2 Processors
      • 6.1.1.3 Software
      • 6.1.1.4 Enclosures
      • 6.1.1.5 Frame Grabbers
      • 6.1.1.6 Integration Services
      • 6.1.1.7 Lighting
    • 6.1.2 Industrial Robotics
      • 6.1.2.1 Articulated Robots
      • 6.1.2.2 Cartesian Robots
      • 6.1.2.3 Cylindrical Robots
      • 6.1.2.4 SCARA Robots
      • 6.1.2.5 Parallel Robots
      • 6.1.2.6 Collaborative Industry Robots
    • 6.1.3 Control Devices
      • 6.1.3.1 Relays and Switches
      • 6.1.3.2 Servo Motors and Drives
    • 6.1.4 Sensors
    • 6.1.5 Communication Technologies
      • 6.1.5.1 Wired
      • 6.1.5.2 Wireless
    • 6.1.6 Other Product Types
  • 6.2 By Technology
    • 6.2.1 Product Lifecycle Management (PLM)
    • 6.2.2 Human Machine Interface (HMI)
    • 6.2.3 Enterprise Resource and Planning (ERP)
    • 6.2.4 Manufacturing Execution System (MES)
    • 6.2.5 Distributed Control System (DCS)
    • 6.2.6 Supervisory Controller and Data Acquisition (SCADA)
    • 6.2.7 Programmable Logic Controller (PLC)
    • 6.2.8 Other Technologies
  • 6.3 By End-user Industry
    • 6.3.1 Automotive
    • 6.3.2 Semiconductors
    • 6.3.3 Oil and Gas
    • 6.3.4 Chemical and Petrochemical
    • 6.3.5 Pharmaceutical
    • 6.3.6 Aerospace and Defense
    • 6.3.7 Food and Beverage
    • 6.3.8 Mining
    • 6.3.9 Other End-user Industries
  • 6.4 By Geography
    • 6.4.1 North America
      • 6.4.1.1 United States
      • 6.4.1.2 Canada
    • 6.4.2 Europe
      • 6.4.2.1 United Kingdom
      • 6.4.2.2 Germany
      • 6.4.2.3 France
    • 6.4.3 Asia
      • 6.4.3.1 China
      • 6.4.3.2 India
      • 6.4.3.3 Japan
      • 6.4.3.4 Australia and New Zealand
    • 6.4.4 Latin America
      • 6.4.4.1 Brazil
      • 6.4.4.2 Argentina
      • 6.4.4.3 Mexico
    • 6.4.5 Middle East and Africa
      • 6.4.5.1 United Arab Emirates
      • 6.4.5.2 Saudi Arabia
      • 6.4.5.3 South Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Ltd
    • 7.1.2 Cognex Corporation
    • 7.1.3 Siemens AG
    • 7.1.4 Schneider Electric SE
    • 7.1.5 Yokogawa Electric Corporation
    • 7.1.6 KUKA AG
    • 7.1.7 Rockwell Automation Inc.
    • 7.1.8 Honeywell International Inc.
    • 7.1.9 Robert Bosch GmbH
    • 7.1.10 Mitsubishi Electric Corporation
    • 7.1.11 Fanuc Corporation
    • 7.1.12 Emerson Electric Co.
    • 7.1.13 FLIR Systems Inc. (Teledyne Technologies Incorporated)

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET