工廠自動化市場：現況分析與預測（2024-2032）

Factory Automation Market: Current Analysis and Forecast (2024-2032)

出版日期: 2024年05月01日 | 出版商:

UnivDatos Market Insights Pvt Ltd | 英文 142 Pages | 商品交期: 最快1-2個工作天內

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簡介目錄

由於對更高效率和生產力的需求不斷增長，加上人工智慧和機器學習的滲透，工廠自動化市場預計將以 8.60% 左右的複合年增長率強勁增長。工廠自動化，即先進技術與製造過程的集成，正在各行業掀起一股顯著熱潮。這項變革性轉變是由許多正在重塑工廠運作方式的因素所推動的。從提高效率和生產力到解決勞動力短缺和提高產品質量，工廠自動化正在成為製造業的遊戲規則改變者。此外，在當今競爭激烈的全球市場中，製造商始終面臨優化營運、最大化產量、同時最小化成本的壓力。自動化系統可以全天候運行，停機時間最少，從而提高生產率並提高整體設備效率 (OEE)。例如，根據國際機器人聯合會（IFR）的報告，工業機器人的引入使各行業的生產率平均提高了15-30%。此外，由於勞動力老化和人口趨勢變化，許多行業都面臨熟練勞動力短缺的問題，尤其是在新興經濟體。自動化技術可以透過接手重複性、體力要求高或危險的任務來減少對人力的依賴，從而緩解這項課題。據估計，已開發國家的勞動成本佔總製造成本的比例高達25%，促使自動化保持競爭力。此外，自動化系統高度準確且一致，可降低人為錯誤的風險並確保一致的產品品質。汽車、電子和製藥等品質控制非常重要的行業越來越多地採用自動化來滿足嚴格的品質標準。例如，根據製造技術協會 (AMT) 的一項研究，70% 的製造商將提高產品品質視為實施自動化解決方案的主要驅動力。最後，工業4.0革命促進了製造流程的數位化和互聯，加速了自動化技術的採用。在物聯網、網路實體系統和雲端運算的支援下，智慧工廠利用自動化來實現即時監控、數據驅動的決策和靈活的生產能力。

根據組件，市場分為工業機器人、機器視覺、製程分析儀、現場儀表、人機介面、工業 PC、工業感測器和工業 3D 列印機。工業機器人應用最廣泛，需求量也大。工業機器人已牢固確立其作為現代工廠自動化支柱的地位。這些多功能機器可以以無與倫比的精度、速度和一致性執行大量任務。從組裝和焊接到材料處理和包裝，工業機器人已成為汽車、電子和消費品等多個行業的重要資產。工業機器人的優勢源自於其提高生產力和效率的潛力。工業機器人有助於在自動化應用中降低成本、提高生產力並生產高品質的產品。此外，技術進步也在工業機器人的採用中發揮重要作用。5G無線技術的發展和工業4.0的採用正在推動對工廠自動化解決方案的需求。工業物聯網 (IIoT) 對於自動化技術至關重要，因為它有助於開發高效、經濟高效且反應迅速的系統架構。這些因素正在推動環境的發展，並推動工業機器人在各個行業中用於工廠自動化。

解決方案分為分散式控制系統（DCS）、可程式邏輯控制器（PLC）、監控與資料擷取（SCADA）、製造執行系統（MES）、企業資源規劃（ERP）等。SCADA 系統是各市場中最廣泛採用的工廠自動化解決方案。它主要是由其提供即時監控和控制的能力所驅動的。SCADA 系統結合了軟體和硬體，可以本地或遠端控制和監控工廠流程。此功能對於工廠自動化至關重要，及時、準確的資訊對於高效運作至關重要。此外，SCADA 系統還提高了工廠運作的效率。使用智慧製造基礎設施實現快速製造和物料搬運作業。各行業正在實施 SCADA 系統來提高生產力並降低勞動成本。這些發展創造了特別有利的環境並影響 SCADA 工廠自動化需求。

根據最終用戶產業，市場分為汽車、電子和半導體、重工業、包裝、石油天然氣和化學品、醫療保健等。汽車產業已成為工廠自動化的主要最終用戶產業。汽車產業的工廠自動化可提高生產效率。自動化系統可連續運作，無疲勞，確保品質穩定，生產力高。這對於需要大規模生產的汽車產業尤其重要。此外，工廠自動化還可以顯著節省汽車產業的成本。透過流程自動化，公司可以減少勞動成本、提高效率並降低生產成本。由於汽車產業需求的不斷增長，這些進步為工廠自動化產業的蓬勃發展創造了有利的環境。

為了更瞭解工廠自動化的市場採用情況，市場包括北美（美國、加拿大、北美其他地區）、歐洲（德國、英國、法國、西班牙、義大利、歐洲其他地區）、亞太地區（中國、日本、印度）根據世界其他地區（韓國、亞太地區其他地區）和世界其他地區的全球影響力進行分析。預計亞太地區在預測期內將顯著成長，中國、日本、台灣、韓國和印度等國家將迅速成為工廠自動化市場的主導力量。該地區的快速工業化是一個主要因素。在消費品需求不斷增長和跨國公司不斷增加的推動下，亞太地區正在迅速工業化。這一趨勢推動了對高效自動化製造流程的需求，並推動了工廠自動化解決方案的採用。此外，日本、中國等亞太地區國家也面臨人口老化和勞動成本上升導致的勞動力短缺等課題。工廠自動化透過減少對體力勞動的依賴並提高營運效率來應對這些課題。此外，透過採用工廠自動化，亞太地區的製造商可以在全球市場上獲得競爭優勢。自動化流程使我們能夠以更低的成本生產更高品質的產品，從而對世界各地的消費者更具吸引力。這些因素正在創造一個促使亞太地區工廠自動化快速成長的場景。

Factory automation refers to the use of control systems, machinery, and technologies to streamline manufacturing processes, reducing the need for human intervention while optimizing production efficiency. It involves automating tasks traditionally performed by humans, using machines, actuators, sensors, processors, and networks to automate production processes. The history of factory automation started with basic mechanisms like conveyor belts in assembly lines, evolving to advanced robotic systems and computerized control.

The Factory Automation Market is expected to grow at a strong CAGR of around 8.60% owing to the increased demand for better efficiency and higher productivity, coupled with widespread adoption of AI and ML. Factory automation, the integration of advanced technologies into manufacturing processes, is witnessing a remarkable surge across various industries. This transformative shift is being driven by a multitude of factors that are reshaping the way factories operate. From enhancing efficiency and productivity to addressing labor shortages and improving product quality, factory automation is emerging as a game-changer in the manufacturing landscape. Furthermore, manufacturers are under constant pressure to optimize their operations and maximize output while minimizing costs in today's highly competitive global market. Automated systems can operate around the clock with minimal downtime, resulting in higher production rates and improved overall equipment effectiveness (OEE). For instance, according to a report by the International Federation of Robotics (IFR), implementing industrial robots has led to an average increase in productivity of 15-30% in various industries. Additionally, many industries, particularly in developed economies, are facing a shortage of skilled labor due to an aging workforce and shifting demographic trends. Automation technologies can alleviate this challenge by taking over repetitive, physically demanding, or hazardous tasks, reducing the reliance on human labor. According to estimates, labor costs account for up to 25% of total manufacturing costs in developed countries, driving the adoption of automation to remain competitive. Moreover, automated systems are highly precise and consistent, reducing the risk of human error and ensuring consistent product quality. Industries such as automotive, electronics, and pharmaceuticals, where quality control is critical, are increasingly adopting automation to meet stringent quality standards. For instance, according to a survey by the Association for Manufacturing Technology (AMT), 70% of manufacturers cited improved product quality as a key driver for implementing automation solutions. Lastly, the Industry 4.0 revolution, which promoted the digitization and interconnectivity of manufacturing processes, has accelerated the adoption of automation technologies. Smart factories, enabled by IoT, cyber-physical systems, and cloud computing, leverage automation to achieve real-time monitoring, data-driven decision-making, and flexible production capabilities.

Based on the component, the market is segmented into industrial robots, machine vision, process analyzers, field instruments, human-machine interfaces, industrial PCs, industrial sensors, and industrial 3D printers. Industrial robots are the most widely adopted and are in high demand. Industrial robots have firmly established themselves as the backbone of modern factory automation. These highly versatile machines can perform a vast array of tasks with unparalleled precision, speed, and consistency. From assembly and welding to material handling and packaging, industrial robots have become indispensable assets across various industries, including automotive, electronics, and consumer goods. The dominance of industrial robots can be attributed to their potential to increase productivity and efficiency. Industrial robots aid in improving productivity while lowering costs and generating high-quality goods in automation applications. Furthermore, technological advancements have played a significant role in the adoption of industrial robots. The development of 5G wireless technology and the adoption of Industry 4.0 have driven the demand for factory automation solutions. The Industrial Internet of Things (IIoT) is essential to automation technology as it facilitates the development of efficient, cost-efficient, and responsive system architectures. Factors such as these foster a conducive environment and support the growth in adopting industrial robots for factory automation across various industries.

Based on the solution, the market is segmented into a distributed control system (DCS), programmable logic controller (PLC), supervisory control and data acquisition (SCADA), manufacturing execution system (MES), enterprise resource planning (ERP), and others. The SCADA system has been identified as the most widely adopted solution for factory automation across various markets. Primarily driven by its capability to provide real-time monitoring and control. They combine software and hardware elements that allow organizations to control and monitor factory processes locally or remotely. This capability is crucial in factory automation, where timely and accurate information is essential for efficient operations. Furthermore, SCADA systems enhance the efficiency of factory operations. They enable swift operations of manufacturing and material handling with the use of intelligent manufacturing infrastructure. Industries are deploying SCADA systems to increase productivity and reduce labor costs. These developments among others are creating a favorable environment, influencing the demand for SCADA for factory automation.

Based on end-user industry, the market is segmented into automotive, electronics & semiconductor, heavy manufacturing, packaging, oil, gas, & chemical, healthcare, and others. The automotive industry has firmly established itself as a major end-user segment for factory automation. Factory automation in the automotive industry leads to increased production efficiency. Automated systems can work continuously without fatigue, ensuring consistent quality and high productivity. This is particularly important in the automotive industry, where high production volumes are required. Furthermore, factory automation leads to significant cost reductions in the automotive industry. By automating processes, companies can reduce labor costs and increase efficiency, lowering production costs. These advancements, among others, are creating a favorable environment where the factory automation industry is thriving, with the increased demand from the automotive industry.

For a better understanding of the market adoption of Factory Automation, the market is analyzed based on its worldwide presence in countries such as North America (The U.S., Canada, and the Rest of North America), Europe (Germany, The U.K., France, Spain, Italy, Rest of Europe), Asia-Pacific (China, Japan, India, South Korea, Rest of Asia-Pacific), Rest of World. Asia Pacific is anticipated to experience substantial growth during the predicted timeframe, where countries like China, Japan, Taiwan, South Korea, and India are rapidly emerging as a dominant force in the factory automation market. Primarily driven by the surging industrialization of the region. The Asia Pacific region is experiencing a surge in industrialization, driven by the growing demand for consumer goods and the increasing presence of multinational corporations. This trend has fueled the need for efficient and automated manufacturing processes, propelling the adoption of factory automation solutions. Furthermore, several countries in the Asia Pacific region, such as Japan and China, are facing labor shortages due to aging populations simultaneously with the challenges of rising labor costs. Factory automation counters both these challenges by reducing the reliance on manual labor and increasing operational efficiency. Moreover, embracing factory automation enables manufacturers in the Asia Pacific region to gain a competitive edge in the global market. Automated processes will allow them to produce high-quality products at lower costs, making their offerings more attractive to consumers worldwide. Factors such as these have created a scenario that has led to the high growth of factory automation in the Asia Pacific region.

Some of the major players operating in the market include ABB; Emerson Electric Co.; Siemens; Schneider Electric; Mitsubishi Electric Corporation; Yokogawa Electric Corporation; Honeywell International Inc.; Rockwell Automation; General Electric Company; and Robert Bosch GmbH.

1.MARKET INTRODUCTION

1.1. Market Definitions
1.2. Main Objective
1.3. Stakeholders
1.4. Limitation

2.RESEARCH METHODOLOGY OR ASSUMPTION

2.1. Research Process of the Factory Automation Market
2.2. Research Methodology of the Factory Automation Market
2.3. Respondent Profile

3.MARKET SYNOPSIS

4.EXECUTIVE SUMMARY

5.IMPACT OF COVID-19 ON THE FACTORY AUTOMATION MARKET

6.FACTORY AUTOMATION MARKET REVENUE (USD BN), 2022-2032F.

7.MARKET INSIGHTS BY COMPONENT

7.1. Industrial Robots
7.2. Machine Vision
7.3. Process Analyzer
7.4. Field Instruments
7.5. Human Machine Interface
7.6. Industrial PC
7.7. Industrial Sensors
7.8. Industrial 3D Printers

8.MARKET INSIGHTS BY SOLUTION

8.1. Distributed Control System (DCS)
8.2. Programmable Logic Controller (PLC)
8.3. Supervisory Control and Data Acquisition (SCADA)
8.4. Manufacturing Execution System (MES)
8.5. Enterprise Resource Planning (ERP)
8.6. Others

9.MARKET INSIGHTS BY END-USER INDUSTRY

9.1. Automotive
9.2. Electronics & Semiconductors
9.3. Heavy Manufacturing
9.4. Packaging
9.5. Oil, Gas & Chemical
9.6. Healthcare
9.7. Others

10.MARKET INSIGHTS BY REGION

10.1. North America
- 10.1.1. The U.S.
- 10.1.2. Canada
- 10.1.3. Rest of North America
10.2. Europe
- 10.2.1. Germany
- 10.2.2. The UK
- 10.2.3. France
- 10.2.4. Italy
- 10.2.5. Rest of Europe
10.3. Asia-Pacific
- 10.3.1. China
- 10.3.2. India
- 10.3.3. Japan
- 10.3.4. South Korea
- 10.3.5. Rest of Asia-Pacific
10.4. Rest of the World