日本工廠自動化和工業控制市場 - 增長、趨勢、COVID-19 影響和預測（2022-2027 年）

日本工廠自動化和工業控制設備市場預計在預測期內將以 11% 的複合年增長率增長。

在日本，製造業對工廠自動化產品的需求預計將呈現長期增長態勢，主要集中在半導體、電子元件和數據中心等數字領域，以及鋰電等脫碳相關領域。離子電池。將

主要亮點

• 製造過程自動化帶來了許多好處，例如監控、減少浪費和提高生產速度。該技術通過標準化提高質量，為客戶提供準時、低成本的可靠產品。
• 連接工業設備和機器並獲取實時數據在採用 PLC 系統、SCADA、HMI 和可視化軟件方面發揮著重要作用。從而減少產品故障、計劃維護、減少停機時間，並使決策從被動狀態切換到預測和規定階段。
• 工業 4.0 和 IIOT（工業物聯網）是一種用於開發、生產和管理整個物流鏈的新技術方法，也稱為智能工廠自動化，是一種機器和設備通過網絡連接的技術。互聯網，主導工業領域的趨勢。
• 此外，由於接受工業 4.0 和物聯網，製造業將發生大規模轉變，企業將不得不通過自動化來補充和增加人力，並以減少工業事故的技術進行生產由流程故障引起的，採用敏捷、智能和創新的方法。
• 根據 Zebra 最新的製造願景研究，預計到 2022 年，基於物聯網和 RFID 的智能資產跟蹤解決方案將超越傳統的基於電子表格的方法。工業物聯網 (IIoT) 公司微軟的一項調查表明，85% 的公司至少有一個 IIoT 用例項目。到 2021 年，94% 的企業將製定 IIoT 戰略，預計這一數字還會增長。
• 此外，日本率先向自動化工業經濟轉型。工業 4.0 版的採用正在加速。日本已成為工廠自動化產品的製造基地，並向其他亞太市場供應產品。多家汽車製造商、電子製造商和食品加工商的存在也使日本成為一個重要市場。
• COVID-19 大流行給日本製造業帶來了許多挑戰。預計由於 COVID-19 大流行而導致的消費者行為發生重大變化將導致自動化和虛擬化的增加。預計智能工廠和辦公室的數量將會增加，並且可以遠程或以最少的人數監控目前需要人工監督的關鍵功能。因此，預計該市場將在預測期內增長。在以 COVID-19 為代表的全球經濟衰退之後，日本工廠自動化市場在 2020 年上半年註意到了供給側和需求側的混合影響。
• 智能工廠計劃使製造商能夠克服 COVID-19 帶來的挑戰，減少員工人數、降低某些產品的銷售額、保持社交距離，並減少大多數最終用戶行業（主要是製造業、汽車業）。諸如極端情況等問題隨著公司因封鎖限製而關閉生產基地，降低運營成本的壓力可能會得到解決。

主要市場趨勢

分佈式控制系統 (DCS) 有望實現顯著的市場增長

• 分佈式控制系統 (DCS) 是一個面向過程的平台，它依賴於互連的傳感器、執行器和控制器網絡，充當集中控制設施生產運營的主控制器。因此，DCS 專注於過程控制和監控，允許設施操作員在一個地方查看所有設施操作。 DCS 在閉環控制平台上運行，支持先進的過程自動化策略。因此，DCS 適用於控制單個設施或工廠的操作。此外，DCS 對於最大限度地了解設施的日常運營流程至關重要。
• DCS 的控制架構包括監督級控制，用於監督負責控製本地流程細節的多個集成子系統。這些子系統連接到傳感器和執行器，並使用設定點控制來控制通過工廠的材料流。
• DCS 系統的主要優勢之一是工作站、分佈式控制器和其他計算元件之間的數字通信遵循點對點訪問原則。這些先決條件推動了 DCS 的採用，因為它降低了運營複雜性和項目風險，並為要求苛刻的應用程序中的敏捷製造提供了靈活性等功能。此外，DCS 可以集成各種工廠過程控制，如 PLC、渦輪機械控制、安全系統、第三方控制、熱交換器、給水加熱器、水質等，進一步推動 DCS 在能源領域的採用。
• 隨著日本能源需求的增長，在未來 15 到 20 年內建造新發電廠的興趣也在增加。出於這個原因，核工業面臨著提供高建設量的挑戰。應對這一挑戰的一個關鍵策略是開發先進的核電站設計，以實現模塊化結構、高水平的標準化、被動安全特性、減少零件數量以及加快從招標到建造的時間。僅此而已。因此，它為研究目標市場的增長提供了有利可圖的機會。
• 此外，核電站、化工、石化、冶金和其他工廠越來越多地使用分佈式控制系統來最大限度地減少故障排除要求、工程時間和效率提升等。預計這一趨勢將顯著推動所研究市場的增長。
• 分散式控制系統為管理確保工廠安全高效運行所必需的功能提供了一種有效的解決方案，但隨著工業數字技術的興起，人們的期望值越來越高。我很難回答。在日本，利用 IIoT 技術開發的智能測量儀器和傳感器極大地改變了控制和數據訪問的可能性，但難以將其集成到分佈式控制系統中，限制了其潛力，也有勉強展示的情況.因此，強烈希望在不損害其可靠、安全地控制和協調大量本地生產資產的原有作用的情況下，實現創新和敏捷的 DCS。

工業機器人有望佔據較大份額的市場

• 日本是機器人和工廠自動化系統生產的主要參與者。憑藉先進的機器人和自動化技術，日本是在世界生產過程中引入機器人和自動化的領先國家之一。根據日本統計局的數據，該國機器人產業銷售額預計將從 2018 年的 101.8 億美元增至 2024 年的 163.5 億美元。
• 日本目前在機器人技術方面的領先地位建立在其在製造業技術領先地位的悠久歷史之上。日本自動化公司目前正受益於對其產品需求的強勁增長。
• 隨著整個經濟體的需求增加，產品製造商正在部署機器人來自動化他們的一些重複性流程。由於越來越多地採用智能工廠系統，工業機器人市場在過去十年中經歷了巨大的需求。這些機器人發揮著重要作用。
• 工業 4.0 是最新的工業革命，正在推動協作機器人和人工智能機器人等新技術的發展，使公司能夠利用機器人來簡化許多流程、提高效率並消除錯誤。我們成功了容易擺脫。提高工作場所安全性和提高生產能力正在推動行業投資機器人系統。
• 此外，工業機器人在不犧牲質量的情況下變得更小、更便宜，這使其成為對最終用戶和各行業大公司而言極具吸引力的市場。然而，高投資額可能會阻礙市場增長。日本對工業機器人的需求激增是由與 COVID-19 相關的封鎖和傳統產業升級導致的工人短缺引發的。

競爭格局

日本工廠自動化和工業控制市場是一個適度整合的市場，市場上有多個參與者，每個參與者的市場力量都較小。工業 4.0 和區域數字化計劃為工業機器人市場提供了有利可圖的機會。

• 2022 年 3 月- 三菱電機宣布將從 2025 年 4 月起在愛知縣尾張旭市收購 42,000 平方米的土地，並建立新的生產基地，生產 FA 控制系統產品。新工廠採用了包括 5G 通信在內的多項先進技術來實現生產活動，同時連接機器、自動導引車 (AGV) 和工人。此外，通過對全廠數據的實時高速採集，人工智能對生產週期各環節的數據進行分析，實現靈活安全的生產環境。
• 2022 年 2 月雅馬哈宣布努力支持工廠自動化銷售網絡。雅馬哈電機機器人工廠自動化事業部在線召開2022經銷商大會。會議上強調的新舉措包括引入在線經銷商門戶，通過提供對零件和配置信息的輕鬆訪問來加速解決方案集成和客戶支持。雅馬哈工業機器人主站點還將在設置、編程和操作機器人方面提供特殊幫助，並將添加跟蹤等功能。

其他好處

• Excel 格式的市場預測 (ME) 表
• 3 個月的分析師支持

內容

第1章介紹

• 調查結果
• 調查先決條件

第2章研究方法

第 3 章執行摘要

第 4 章市場洞察

• 市場概覽
• 工業價值鏈分析
• 工業吸引力 - 波特五力分析
  • 供應商的議價能力
  • 消費者的議價能力
  • 新進入者的威脅
  • 替代品的威脅
  • 競爭公司之間的敵對關係
• 評估 COVID-19 對行業的影響

第5章市場動態

• 市場驅動力
  • 引入嚴格的節能標準並促進本地生產
• 市場挑戰
  • 貿易摩擦和貨幣政策收緊
• 技術快照

第 6 章市場細分

• 按類型
  • 工業控制系統
    • 分佈式控制系統 (DCS)
    • 可編程邏輯控制器 (PLC)
    • 監控和數據採集 (SCADA)
    • 產品生命週期管理 (PLM)
    • 製造執行系統 (MES)
    • 人機界面 (HMI)
    • 其他工業控制系統
  • 現場設備
    • 機器視覺
    • 工業機器人
    • 傳感器和變送器
    • 電機驅動
    • 安全系統
    • 其他現場設備
• 按最終用戶行業
  • 石油和天然氣
  • 化工/石化
  • 電源/公用事業
  • 飲料行業
  • 汽車/交通
  • 其他最終用戶行業

第 7 章競爭格局

• 公司簡介
  • Schneider Electric SE
  • Rockwell Automation Inc.
  • Honeywell International Inc.
  • Emerson Electric Company
  • ABB Ltd
  • Mitsubishi Electric Corporation
  • Siemens AG
  • Omron Corporation
  • Yokogawa Electric Corporation
  • Yasakawa Electric Corporation
  • Fanuc Corporation
  • Nidec Corporation
  • Fuji Electric Co. Ltd.
  • Seiko Epson Corporation
  • Shibaura Machine CO

第8章 投資分析

第9章 市場的將來性

The Japan Factory Automation and Industrial Controls Market are expected to grow at a CAGR of 11% over the forecast period. The demand from the manufacturing industry for Factory Automation products is anticipated to show long-term growth in Japan, especially in digital sectors like semiconductors, electronic components, data centers, and decarbonization-related areas such as lithium-ion batteries.

Key Highlights

• Automation of manufacturing processes has presented several benefits like effortless monitoring, waste reduction, and production speed. This technology offers customers improved quality with standardization and reliable products within time and at a cheaper cost.
• Connecting the industrial equipment & machinery and acquiring real-time data have played a critical role in the adoption of PLC systems, SCADA, HMI, and software that offer visualization; thus, enabling decreasing the faults in the product, scheduling maintenance, reducing downtime, and switching from being in the reactive state to predictive and prescriptive stages for decision-making.
• The Industrial 4.0 and the Industrial Internet of Things (IIOT) are at the center of new technological approaches for the development, production, and management of the entire logistics chain, otherwise known as smart factory automation, and are dominating trends in the industrial sector, with machinery and devices being connected via the internet.
• Moreover, massive shifts in manufacturing due to industry 4.0 and the acceptance of IoT require enterprises to adopt agile, smarter, and innovative ways to advance production with technologies that complement and augment human labor with automation and reduce industrial accidents caused by process failure.
• According to Zebra's latest Manufacturing Vision Study, smart asset tracking solutions based on IoT and RFID are envisioned to overtake traditional, spreadsheet-based methods by 2022. A study by Industrial IoT (IIoT) company, Microsoft Corporation, established that 85% of companies have at least one IIoT use case project. This number is foreseen to increase, as 94% of respondents said they would implement IIoT strategies by 2021.
• Further, Japan has been a pioneer in transforming into an automated industrial economy. The Industrial version 4.0 is being adopted at a faster pace. The country has materialized as a manufacturing hub for factory automation products and supplies them to other Asian-Pacific regional markets. Also, the presence of multiple automobile manufacturers, the electronic products manufacturing industry, food processing industry makes Japan an important market.
• The COVID-19 pandemic posed many challenges for the manufacturing industry in Japan. The profound change in consumer behavior because of the COVID-19 pandemic is expected to lead to more automation and virtualization. Smart factories and offices are expected to increase, allowing critical functions that currently need to be overseen in person to be monitored remotely or, at a minimum, by fewer people. Hence, the market is predicted to grow during the forecast period. Following the global economic recession led by COVID-19, the factory automation market in Japan noticed a mixed impact from the supply side and a positive effect from the demand side in 1st half of 2020.
• Smart factory initiatives have helped manufacturers to overcome COVID-19 challenges and address issues such as workforce reductions, drops in sales for some specific products, social distancing, and extreme pressure to cut operational costs since most enterprises operating in the end-user industries (majorly manufacturing, automotive) had shuttered down their production sites due to lockdown restrictions.

Key Market Trends

Distributed Control Systems are Expected to Witness a Significant Market Growth

• Distributed Control Systems (DCS) are process-oriented platforms that rely on a network of interconnected sensors, actuators, and controllers, terminals to act as a centralized master controller for a facility's production operations. Resultantly, a DCS focuses on controlling and monitoring processes and allowing facility operators to see all facility operations in one place. DCS enables the implementation of advanced process automation strategies as it operates on a closed-loop control platform. Thus, DCS is suitable for controlling operations at a single facility or factory. Further, a DCS is crucial for maximizing the visibility of a facility's everyday operational processes.
• The control architecture includes a supervisory level of control, overseeing multiply-integrated sub-systems, responsible for controlling the details of a localized process. They are connected to sensors and actuators and utilize setpoint control to control material flow through the plant.
• One of the important benefits of the DCS systems is that the digital communication between workstations, distributed controllers, and other computing elements follows the peer-to-peer access principle. These prerequisites have driven the adoption of DCS, as these systems provide lower operational complexity, project risk, and functionalities like flexibility for agile manufacturing in highly-demanding applications. The ability of DCS to integrate PLCs, turbomachinery controls, safety systems, third-party controls, and various other plant process controls for heat exchangers, feedwater heaters, and water quality, among others, further drives the adoption of DCS in the energy sector.
• With Japan's growing demand for energy, the interest in constructing new power plants over the next 15 to 20 years has increased. This has challenged the nuclear industry to provide a high construction volume. A key strategy to meet this challenge is developing an advanced nuclear power plant design that allows for modular construction, a high level of standardization, passive safety features, a reduced number of components, and a short bid-to-build time. Resultantly, it offers lucrative opportunities for the growth of the studied market.
• There is also an increase in the usage of Distributed Control systems in nuclear power plants, chemical, petrochemical, metallurgical plants, etc., due to minimal troubleshooting requirements, engineering time, enhanced efficiency, etc. This trend is anticipated to drive the growth of the studied market significantly.
• While Distributed Control Systems have delivered an efficient solution for managing the functions required to keep plants operating safely and efficiently, they are struggling to meet the expectations stemming from the emergence of digital technologies in the industrial space. While developments in Japan like smart instrumentation and sensors utilizing IIoT technologies are transforming possibilities for control and access to data, the hardships of integrating them into Distributed Control Systems have meant that, in some cases, their highest potential has remained predominantly unrealized. Therefore, there is a massive demand for innovative and agile DCS without compromising their primary role of reliably and safely controlling and coordinating large numbers of regional production assets.

Industrial Robots are Anticipated to Hold a Major Market Share

• Japan is a major player in the production of robots and factory automation systems. With its well-developed robotic sector and automation technologies, Japan is one of the leading countries to employ robotics and automation in production processes globally. According to the Statistics Bureau of Japan, the industry revenue of robots in the country is likely to reach USD 16.35 billion in 2024 from USD 10.18 billion in 2018.
• Japan's current leadership in robotics was built on a long history of technological leadership in manufacturing. Currently, Japanese automation companies are benefiting from strong growth in demand for their products.
• With increased demand across economies, product manufacturers are adopting robots to automate some of the repetitive processes. The industrial robot market has witnessed a huge demand over the past decade, owing to the rising adoption of smart factory systems. These robots play a crucial part.
• Industry 4.0, the most recent industrial revolution, has fueled the evolution of new technologies, like collaborative robots, AI-enabled robots, etc., and has facilitated enterprises to utilize robots to streamline many processes, improve efficiency, and eliminate errors. Augmented workplace safety and improved production capabilities have further driven industries to invest in robotic systems.
• Additionally, industrial robots are becoming smaller and cheaper without compromising quality; the market is becoming attractive for key players in several end-user industries. However, higher investments may hamper the growth of the market. The upsurge in demand for industrial robots in Japan was triggered by a shortage of workers who remained off duty because of COVID-19-related lockdowns and an upgrade of traditional industries.

Competitive Landscape

The Japan Factory Automation and Industrial Control Market is a moderately consolidated market with several firms in the market, each having a small level of market dominance. Industry 4.0 and digitalization initiatives across regions provide lucrative opportunities in the industrial robots market.

• March 2022 - Mitsubishi Electric Corporation announced that it had acquired 42,000 square meters of land in OwariasahiCity, Aichi Prefecture, Japan, to establish a new production site to manufacture factory automation (FA) control system products from April 2025. The new factory would employ numerous advanced technologies like 5G communication, permitting simultaneous connection of machines, automatic guided vehicles (AGVs), and human workers as they perform their manufacturing duties. In parallel, real-time and high-speed data acquisition throughout the factory will deliver data sets on all facets of the production cycle for Artificial Intelligence based analysis to realize a flexible and safe production environment.
• February 2022 - Yamaha Revealed Initiatives to Support Factory-automation Sales Network. Yamaha Motor Robotics Factory Automation section has held its 2022 annual distributor meeting online. Among new initiatives revealed during the meeting, a new online portal for agents was introduced that accelerates solution integration and customer support by easing access to parts and setup information. In addition, the main Yamaha industrial robots website is claimed to provide extra help to configure, program, and operate the robots and add capabilities like tracking.

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

• 1.1 Study Deliverables
• 1.2 Study Assumptions

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

• 4.1 Market Overview
• 4.2 Industry Value Chain Analysis
• 4.3 Industry Attractiveness - Porter's Five Forces Analysis
  • 4.3.1 Bargaining Power of Suppliers
  • 4.3.2 Bargaining Power of Consumers
  • 4.3.3 Threat of New Entrants
  • 4.3.4 Threat of Substitutes
  • 4.3.5 Intensity of Competitive Rivalry
• 4.4 Assessment of Impact of Covid-19 on the Industry

5 MARKET DYNAMICS

• 5.1 Market Drivers
  • 5.1.1 Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing?
• 5.2 Market Challenges
  • 5.2.1 Trade Tensions and Monetary Policy Tightening
• 5.3 Technology Snapshot

6 MARKET SEGMENTATION

• 6.1 By Type
  • 6.1.1 Industrial Control Systems
    • 6.1.1.1 Distributed Control System (DCS)
    • 6.1.1.2 Programable Logic Controller (PLC)
    • 6.1.1.3 Supervisory Control and Data Acquisition (SCADA)
    • 6.1.1.4 Product Lifecycle Management (PLM)
    • 6.1.1.5 Manufacturing Execution System (MES)
    • 6.1.1.6 Human Machine Interface (HMI)
    • 6.1.1.7 Other Industrial Control Systems
  • 6.1.2 Field Devices
    • 6.1.2.1 Machine Vision
    • 6.1.2.2 Industrial Robotics
    • 6.1.2.3 Sensors and Transmitters
    • 6.1.2.4 Motors and Drives
    • 6.1.2.5 Safety Systems
    • 6.1.2.6 Other Field Devices
• 6.2 By End-user Industry
  • 6.2.1 Oil and Gas
  • 6.2.2 Chemical and Petrochemical
  • 6.2.3 Power and Utilities
  • 6.2.4 Food and Beverage
  • 6.2.5 Automotive and Transportation
  • 6.2.6 Other End-user Industries

7 COMPETITIVE LANDSCAPE

• 7.1 Company Profiles
  • 7.1.1 Schneider Electric SE
  • 7.1.2 Rockwell Automation Inc.
  • 7.1.3 Honeywell International Inc.
  • 7.1.4 Emerson Electric Company
  • 7.1.5 ABB Ltd
  • 7.1.6 Mitsubishi Electric Corporation
  • 7.1.7 Siemens AG
  • 7.1.8 Omron Corporation
  • 7.1.9 Yokogawa Electric Corporation
  • 7.1.10 Yasakawa Electric Corporation
  • 7.1.11 Fanuc Corporation
  • 7.1.12 Nidec Corporation
  • 7.1.13 Fuji Electric Co. Ltd.
  • 7.1.14 Seiko Epson Corporation
  • 7.1.15 Shibaura Machine CO

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET