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市場調查報告書
商品編碼
1358981
2030 年工廠自動化市場預測:依產品類型、組件、最終用戶和地區分類的全球分析Factory Automation Market Forecasts to 2030 - Global Analysis By Product (Industrial Control Systems & Field Devices), Type (Flexible Automation, Programmable Automation, Fixed Automation & Integrated Automation), Component, End User & By Geography |
根據Stratistics MRC的數據,2023年全球工廠自動化市場規模為2,971.9億美元,預計到2030年將達到6,054.4億美元,預測期內年複合成長率為10.7%。
工廠自動化是指在製造或生產過程中使用技術和機械來執行任務,而人為干預最少。這提高了產品生產率和質量,同時降低了生產成本。工廠自動化結構使用電腦、機器人、控制系統和資訊技術來處理工業製程。工廠自動化提高了效率,減少了人為錯誤,提高了產品質量,並最終帶來更具競爭力和永續的製造。
國際機器人聯合會報告顯示,2019年,美國工業機器人密度為每萬名員工1,287台機器人,位居全球第七。
世界各國政府都認知到工廠自動化在提高生產力、競爭和經濟成長方面的重要性。因此,他們經常實施各種措施來支持和加速自動化技術在製造業中的採用。政府可以參與國際合作、談判貿易協定、贊助技術示範項目,並提供財政獎勵、稅收減免或補貼,以鼓勵企業投資自動化技術。這些激勵措施有助於抵銷實施自動化的初期成本。
整合到現有機械、流程和 IT 基礎架構中是一項複雜且耗時的任務。這需要工程專業知識,並可能導致實施過程中的生產停機。整合過程必須確保符合行業標準和法規。這增加了自動化系統設計和實施的複雜性。設計自動化系統以實現可擴展性會增加更多的複雜性。所有這些因素都在抑制市場需求。
工業 4.0 強調機器、系統和流程之間的連結。這種互連性可實現無縫通訊和協作,從而形成更整合和簡化的生產環境。這有利於更靈活和敏捷的生產過程。工業 4.0 技術提高了整個供應鏈的可見度和控制力。這改善了需求預測、庫存管理和供應商協作。工業 4.0 代表了製造業的典範轉移,提供了廣泛的優勢,可提高世界各地工廠和產業的效率、敏捷性和競爭力。
自動化系統通常依賴複雜的軟體來編程、監控和控制流程。自動化需要購買專門的機械,例如機器人、傳送帶、感測器和可程式邏輯控制器 (PLC),這些機械可能很昂貴。許可費、開發成本和軟體客製化都會導致高昂的初始投資。儘管不包含在初始投資中,但持續的維護、維修和軟體更新阻礙了市場的成長。
COVID-19 的疫情對工廠自動化解決方案的成長產生了重大影響,因為它極大地影響了供應鏈中的主要參與者。相反,在疫情期間,市場主要遇到了一些障礙,例如缺乏技術純熟勞工、部分或完全停工導致專案延遲或取消等。然而,主要製造業對工業物聯網解決方案的需求不斷成長,是疫情期間推動市場成長的關鍵因素之一。
可程式自動化領域預計將出現利潤豐厚的成長。可程式自動化是一種用於製造和生產設施的自動化系統。它使用可程式邏輯控制器 (PLC) 或其他運算設備來控制和協調工廠內各種機器、流程和設備的操作。 PLC 適用於具有不同產品和流程的設施,因為它們可以重新編程和重新配置以適應不同的生產要求。可程式自動化在現代製造中發揮著重要作用,使公司能夠提高生產流程的效率、彈性和控制水平。
預計離散自動化領域在預測期內將呈現最快的年複合成長率。工廠自動化中的離散自動化是指涉及單一專案或產品生產的任務和流程的自動化。這有助於公司在生產過程中實現更高水準的生產力、品質和彈性。離散自動化減少了完成任務所需的時間,從而提高了生產力和產量。在當今充滿活力的商業環境中,公司可以更有效率、更有效、競爭運作。
預計亞太地區在預測期內將佔據最大的市場佔有率。日本是最大的機器人和工廠自動化系統生產國。中國是物聯網系統中使用的感測器、電池、微晶片和其他組件的主要生產國。此外,在印度,印度製造和中小微型企業等政府配合措施正在支持中小企業實施先進製造解決方案。政府的這些積極配合措施預計將促進該地區的市場成長。該地區是機器人和工廠自動化產品以及主要製造公司的所在地,推動了市場需求。
預計歐洲在預測期內的年複合成長率最高。歐洲擁有多家世界知名的自動化設備和技術供應商。德國、瑞士和義大利等國家擁有豐富的自動化公司生態系統,為世界各地的產業提供尖端的解決方案。歐洲國家處於採用和推動自動化技術的前沿,以提高生產力、加強競爭並應對勞動力高齡化和勞動力成本上升等課題。該地區持續的投資、合作夥伴關係和成長項目正在推動市場需求。
According to Stratistics MRC, the Global Factory Automation Market is accounted for $297.19 billion in 2023 and is expected to reach $605.44 billion by 2030 growing at a CAGR of 10.7% during the forecast period. Factory automation refers to the use of technology and machinery to perform tasks in a manufacturing or production process with minimal human intervention. It enhances the productivity & quality of products and simultaneously decreases the production cost. It comprises the use of computers, robots, control systems, and information technologies to handle industrial processes. Factory automation can lead to increased efficiency, reduced human error, improved product quality, and ultimately, a more competitive and sustainable manufacturing operation.
According to the report by the International Federation of Robotics, in 2019, the robot density in the US industries was 1,287 installed units per 10,000 employees, making the country ranked seventh worldwide.
Governments around the world have recognized the importance of factory automation in enhancing productivity, competitiveness, and economic growth. As a result, they often implement various initiatives to support and promote the adoption of automation technologies in manufacturing industries. Governments may engage in international cooperation, negotiate trade agreements, sponsor technology demonstration projects, offer financial incentives, tax breaks, or subsidies to encourage companies to invest in automation technologies. These incentives can help offset the initial costs of automation implementation.
Integrating automation systems with existing machinery, processes, and IT infrastructure can be complex and time-consuming. It may require significant engineering expertise and entail production downtime during implementation. Compliance with industry standards and regulations must be ensured during the integration process. This adds complexity to the design and implementation of automated systems. Designing an automation system with scalability in mind adds an extra layer of complexity. All these elements hampers the market demand.
Industry 4.0 emphasizes connectivity between machines, systems, and processes. This interconnectedness allows for seamless communication and collaboration, enabling a more integrated and streamlined production environment. It facilitates more flexible and agile production processes. Industry 4.0 technologies provide enhanced visibility and control over the entire supply chain. This allows for better demand forecasting, inventory management, and coordination with suppliers. Industry 4.0 represents a paradigm shift in manufacturing, offering a wide range of benefits that drive efficiency, agility, and competitiveness for factories and industries across the globe.
Automation systems often rely on sophisticated software for programming, monitoring, and controlling processes. Automation requires the purchase of specialized machinery, such as robots, conveyors, sensors, and programmable logic controllers (PLCs), which tend to be expensive. Licensing fees, development costs, and software customization can all contribute to the high initial investment. While not part of the initial investment, ongoing maintenance, repairs, and software updates hinders the market growth.
The outbreak of COVID-19 has significantly impacted the growth of the factory automation solutions owing to a significant impact on prime players operating in the supply chain. On the contrary, the market was principally hit by several obstacles amid the pandemic, such as a lack of skilled workforce availability and delay or cancelation of projects due to partial or complete lockdowns, globally. However, the rise in demand for industrial Internet of Things solutions across prime manufacturing sectors is one of the major factors that propel the market growth during the epidemic.
The programmable automation segment is estimated to have a lucrative growth. Programmable automation is an automation system used in manufacturing and production facilities. It involves the use of programmable logic controllers (PLCs) or other computing devices to control and coordinate the operation of various machines, processes, and equipment in a factory. PLCs can be reprogrammed and reconfigured to adapt to different production requirements, making it suitable for facilities with a wide range of products and processes. Programmable automation plays a crucial role in modern manufacturing, allowing companies to achieve higher levels of efficiency, flexibility, and control over their production processes.
The discrete automation segment is anticipated to witness the fastest CAGR growth during the forecast period. Discrete automation in the context of factory automation refers to the automation of tasks or processes that involve the production of distinct, individual items or products. It helps companies achieve higher levels of productivity, quality, and flexibility in their production processes. Discrete automation reduces the time required to complete tasks, leading to higher production rates and increased output. It enables companies to operate more efficiently, effectively, and competitively in today's dynamic business environment.
Asia Pacific is projected to hold the largest market share during the forecast period. Japan is the largest producer of robots and factory automation systems. China is a major producer of sensors, batteries, microchips, and other components used in the IoT system. In addition, in India, government initiatives such as Make in India and MSME support small and medium-sized businesses to adopt advanced manufacturing solutions. Such active initiatives by the government are expected to propel market growth in this region. The presence of robotics & factory automation products and major manufacturing companies in the region is fuelling the market demand.
Europe is projected to have the highest CAGR over the forecast period. Europe is home to several globally renowned automation equipment and technology suppliers. Countries like Germany, Switzerland, and Italy have a rich ecosystem of automation companies, providing cutting-edge solutions to industries worldwide. European countries have been at the forefront of adopting and advancing automation technologies to improve productivity, enhance competitiveness, and address challenges such as an aging workforce and rising labor costs. The continue investments, collaborations and growing projects in the region are boosting the market demand.
Some of the key players profiled in the Factory Automation Market include: Danaher Industrial Limited, Siemens AG, ABB Limited, Emerson Process Management, Rockwell Automation, Schneider Electric, Honeywell Process Solutions, Mitsubishi Electric, Yokogawa Electric, Omron Automation, SMEC Automation Limited, Hitech Digital Solutions LLP, PHOENIX CONTACT, SmartClean Technologies Limited, JM VisTec System, Elaratech Automation, Festo Inc., SAVCOS Automation Limited, FANUC America Corporation and Quadrant Technologies.
In June 2022, Mitsubishi Electric Corporation announced that it would invest around INR 2.2 billion in its subsidiary Mitsubishi Electric India Pvt. Ltd. to establish a new factory in India. The company is expected to start factory operations in December 2023, with the factory manufacturing inverters and other factory automation (FA) control system products, expanding the company's capabilities to meet the growing demand in India.
In May 2022, DENSO Corporation and Honeywell announced that they are co-developing an electric motor for the Lilium Jet. This is the first product developed by these companies since formalizing their alliance, and it marks DENSO's entry into the aerospace market. Both companies will work with Lilium, the developer of the first all-electric vertical take-off and landing ("eVTOL") jet, to integrate the electric motor into Lilium's aircraft engines.
In May 2022, Emerson announced the release of its PACSystems RSTi-EP CPE 200 programmable automation controllers (PAC). The new family of compact PACs helps OEMs successfully meet customer requirements by minimizing the need for specialized software engineering talent.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.